************************************************************* RUST REMEDIAL SERVICES, INC. (formerly offered by CHEMICAL WASTE MANAGEMENT, INC.) (X*TRAX Thermal Desorption) This vendor is participating in the EPA Superfund Innovative Technology Evaluation (SITE) Program. The following technology profile has been reproduced from the SITE Technology Profile document, 7th edition. The SITE profile has been supplemented by MVA Consulting Inc. using information obtained from the vendor or from other SITE publications, referenced at the end of this file. TECHNOLOGY DESCRIPTION: The X*TRAX technology is a patented thermal desorption process that removes organic contaminants from soils, sludges, and other solid media (see photograph below). X*TRAX is not, however, an incinerator or a pyrolysis system. Chemical oxidation and reactions are discour-aged by maintaining an inert environment and low treatment temperatures. Combustion by-products are not formed in X*TRAX , as neither a flame nor combustion gases are present in the desorption chamber. The organic contaminants are removed as a condensed liquid, which is characterized by a high heat rating. This liquid may then be destroyed in a permitted incinerator or used as a supplemental fuel. Because of low operating temperatures of 400 to 1,200 de- grees Fahrenheit (oF) and low gas flow rates, this process offers cost effective treatment of contaminated media. An externally-fired rotary dryer volatilizes the water and organic contaminants from the conta-minated media into an inert carrier gas stream. The processed solids are then cooled with water to eliminate dusting. The solids can then be replaced and compacted in their original locations. The inert nitrogen carrier gas transports the organic contaminants and water vapor out of the dryer. It flows through a duct to the gas treatment system, where organic vapors, water vapors, and dust particles are removed and recovered. The gas first passes through a high-energy scrubber, which removes dust particles and 10 to 30 percent of the organic contaminants. The gas then passes through two condensers in series, where it is cooled to less than 40 ¿F. Most of the carrier gas is reheated and recycled to the dryer. About 5 to 10 percent of the gas is separated from the main stream, passed through a particulate filter and a carbon adsorption system, and then discharged to the atmo-sphere. This discharge allows addition of make-up nitrogen to the system to keep oxygen concentrations below 4 percent (typically below 1 percent). The discharge also helps maintain a small negative pressure within the system and prevents potentially contaminated gases from leaking. The volume of gas released from this process vent is approximately 700 times less than an equivalent capacity incinerator. WASTE APPLICABILITY: The X*TRAX process removes 1) chlorinated and non-chlorinated volatiles and semi-volatiles, such as solvents, polychlorinated biphenyls (PCB), and dioxins; 2) organics; and 3) heavy metals such as mercury, from soils, sludges, and sediments. X*TRAX has successfully removed PCBs from soil in a full-scale demonstration; bench- and pilot-scale systems have removed a variety of contaminants from soils, sludges, and sediments. In most cases, volatile organics are reduced to below 1 part per million (ppm), and frequently to below the laboratory detection level. Semivolatile organics are typically reduced to less than 10 ppm and frequently below 1 ppm. Soils containing 120 to 24,000 ppm PCB have been reduced to less than 2 ppm. Removal efficiencies from 96 to over 99 percent have been demonstrated for soils contaminated with various organic pesticides. Mercury has been reduced from 5,100 ppm to 1.3 ppm. For most materials, the system can process 120 to 280 tons per day. STATUS: This technology was accepted into the SITE Demonstration Program in summer 1989. The full-scale X*TRAX system, Model 200, successfully remediated 53,000 tons of PCB-conta-minated soil at the Re-Solve, Inc., Superfund site in Massachusetts. The system has treated up to 280 tons of soil per day to less than 2 ppm PCB; the site's treatment standard is 25 ppm. EPA conducted a SITE demon- stration in May 1992, during this remediation. During the demonstration, the system operated reliably. Average PCB concentrations in the treated soils were 0.13 milligrams per kilogram; no dioxins or dibenzofurans were formed during treatment. The vent gas met all appropriate permit require-ments and emitted less than 0.4 grams of orga-nics per day to the atmosphere. The Applica-tions Analysis Report will be published in late 1994. RUST Remedial Services currently has laboratory-, pilot-, and full- scale X*TRAX systems. Two laboratory-scale, continuous pilot systems are available for treatability studies. Both systems are operated at RUST's Clemson Technical in South Carolina: one treats mixed Resource Conservation and Recovery Act (RCRA)/radioactive wastes; the other treats RCRA and Toxic Substances Control Act wastes. More than 108 tests have been completed since January 1988. FOR FURTHER INFORMATION: EPA PROJECT MANAGER: Paul dePercin U.S. EPA Risk Reduction Engineering Laboratory 26 West Martin Luther King Drive Cincinnati, OH 45268 513-569-7797 Fax: 513-569-7620 TECHNOLOGY DEVELOPER CONTACT: Chetan Trivedi RUST Remedial Services, Inc. 7250 West College Drive Palos Heights, IL 60463 708-361-7520/8400 Fax: 708-361-9545 __________________________________________________________ Sources of information in this profile: EPA Superfund Innovative Technology Evaluation Program Technology Profiles Seventh Edition, November 1994. EPA/540/R-94/526. *************************************************************