4.4.7.3 Long-Term Effectiveness and Permanence -- Alternative 7 The long-term effectiveness of solvent extraction was assessed in terms of the risk remaining after treatment. Risks may be posed by chemicals not removed from the contaminated material during treatment. Performance data, factors that influence performance, and system limitations are discussed below. Solvent Extraction Performance Full- and pilot-scale performance data are currently available from RCC CF Systems, and Terra-Kleen. Brief site descriptions of successful treatment of PCB-contaminated wastes are presented below for each vendor technology. Performance data for the waste treated at these sites is presented in Table 4-14. Pilot-scale tests were conducted in Massena, New York, to determine the RCC's B.E.S.T. system ability to treat six wastes from an aluminum manufacturing facility. These waste types originated from a soluble oil lagoon, a sanitary lagoon, a 60- acre lagoon, a waste lubricating oil landfill, an oily waste landfill, and the Dennison crossroads. PCBs were the target contaminants in all six wastes. The objective of these tests was to determine whether the B.E.S.T. process was capable of reducing the PCB concentrations in the soils and sludges to less than 2.0 mg/kg. A pilot-scale SITE demonstration of RCC's B.E.S.T process was conducted in July 1992 near the Grand Calumet River in Gary, Indiana. The demonstration was conducted in cooperation with the Great Lakes National Program Office and the U.S. Army Corps of Engineers. River bottom sediment collected from two separate locations along the Grand Calumet River was treated during the demonstration. Two different sampling locations were selected so that a variation in contaminant concentration (including oil percentage) could be evaluated in regard to treatment applicability. The B.E.S.T. pilot-scale solvent extraction unit was also used to conduct a treatability study in Greenville, Ohio. The soil at a machining operations site in Greenville was contaminated with PCBs as a result of the disposal of lubricants from machining operations. The objective of the treatability study was to determine whether the B.E.S.T. process was capable of reducing the PCB concentrations in the soils and sludges to less than 10 mg/kg. The treatment process achieved a 98.1 percent reduction in PCB contamination. RCC's full-scale B.E.S.T. unit was used to treat oily sludge at the General Refining site in Garden City, Georgia. This oily sludge was generated during oil waste reclamation and re-refining activities and was disposed of in unlined lagoons. The system was tested and modified, and then treated approximately 3,700 tons of oily sludge. Contaminants present in the feed included PCBs, metals, VOCs, and SVOCs. The organics from the feed were concentrated in the oil fraction. Metals remained in the treated solid. Low concentrations of metals were also detected in the water stream discharged from the unit. Terra-Kleen's Solvent Extraction Treatment System was used to remediate soils at NASNI, which is located at the northern end of the peninsula that forms the San Diego Bay. NASNI was officially commissioned in 1917 as a support facility to provide services and material for aviation activities and naval operations. Large quantities of hazardous waste were generated and disposed of at NASNI after the United States entered World War II. As part of the Naval Environmental Leadership Program (NELP), NASNI contracted Terra-Kleen to treat about 5 tons of PCB-contaminated soil. The demonstration was conducted at Site 4, which was used to store miscellaneous materials including electrical transformers containing PCBs. Soils at Site 4 were contaminated with heavy metals, VOCs, SVOCs, PCBs (Aroclor 1260), dioxins, and furans. The soils were homogenized before being loaded into the five extraction tanks, so that the PCB distribution would be similar in each tank. The system had a 98.5 percent PCB removal rate and the treated solids contained some residue solvent. CF Systems LG-SX technology was used to remediate sediment at the New Bedford Harbor Superfund site located on the Acushnet River Estuary north of Buzzard's Bay in New Bedford, Massachusetts. The site is listed on the NPL. Harbor sediments at the site contained pollutants discharged to the harbor from various industrial sources. The pollutants included PCBs, PAHs, and heavy metals. PCBs presented the greatest toxic threat, and concentrations as high as 30,000 ppm were observed. An estimated 878,000 yd3 of sediment was contaminated with 0 to 50 ppm PCBs; 236,000 yd3 was contaminated with 50 to 500 ppm range; 91,000 yd3 was contaminated with 500 to 5,000 ppm range; and 16,000 yd3 was contaminated with greater than 5,000 ppm PCB contamination. Samples of harbor sediments were dredged by the U.S. Army Corps of Engineers and stored in 55-gallon drums for use in a pilot- scale SITE demonstration. The pilot-scale unit used during the demonstration achieved greater than 90 percent reduction in the PCB-contaminant level conducted by CF Systems. Applicable performance data demonstrate that solvent extraction is potentially capable of reducing PCB concentrations in the materials from the six CD sites to below 2 ppm. Therefore, risk associated with PCBs in the treated solids should be minimal. Trace residual solvent may remain in the treated solids. For the B.E.S.T system, the treated solids typically retain 150 ppm of TEA. The typical extraction solvents used by the currently available systems either volatilize quickly from the treated solids or biodegrade easily. Therefore, little risk associated with extraction solvent would remain in the treated solids. Other treatment residuals include concentrated oily waste and product water. Long-term effectiveness will also depend on the adequate treatment of these residuals. Concentrated oily waste may include PCBs, oil and grease, naturally occurring organic substances present in the untreated waste, and extraction solvent. Concentrated oily waste could be destroyed by incineration or dechlorination. Treatment of product water is dependent on the concentration of contaminant present in the water and the flow rate and volume of residual water. In general, the water should be sampled and will often be suitable for discharge to a local POTW. Factors that Influence Performance Particle size distribution can affect system performance because PCBs tend to sorb preferentially to finer-sized particles, and fine solids are more difficult to extract (ATSDR 1994). For example, PCB-contaminated soils with greater than 15 percent clay are difficult to treat by solvent extraction. The clayey soils present at the CD sites might not be treated effectively without mixing them with coarser waste types. Larger particles may not pass through process equipment and may interfere the pumping of the sediment slurry when required. Particle size depends on the specific system design selected and the scale of the processing equipment. Diameter ranges of 0.2- to 1-inch have been reported as maximum values for particle size. Moisture content can also affect system performance. Moisture content requirements depend on the specific system design. If the system is designed to treat pumpable sludge or slurries, it may be necessary to add water to the solids to form a pumpable slurry. Sludge from the Winston-Thomas Sewage Treatment Plant site may need to be dewatered depending on the system used; however, most systems require reduction of the moisture content in order to treat contaminated media effectively. For example, for the Terra-Kleen system, soil containing more than 20 percent moisture must be dewatered prior to treatment. Excess water dilutes the solvent, reducing contaminant solubilization and transport efficiency. The contaminant concentration in the waste affects the number of wash cycles required to achieve the cleanup concentration. Theoretically, solvent extraction has no upper limit in the contaminant concentration that can be treated. Even wastes with concentrations as high as 330,000 ppm of PCBs can be treated, but they would require more wash cycles. For the B.E.S.T. process, approximately 80 percent of the contamination is removed during each wash cycle; therefore, about eight wash cycles would be required to remove PCBs from a concentration of 330,000 ppm in the waste feed to a residual concentration of 2 ppm. Organic carbon content can also influence system performance. High concentrations of organic materials in the waste matrix can reduce the extraction efficiency and process rate (ATSDR 1994). Excavated material containing high levels of organic waste needs to be blended before being fed into the extraction system. This blending process may need to be implemented for the landfill wastes from the six sites. The presence of detergents and emulsifiers can also unfavorably influence extraction performance and material throughput (EPA 1994b). Water soluble detergents in some wastes especially municipal waste, will dissolve and retain organic pollutants. This factor can impede a system's ability to achieve low concentration treatment levels. Detergents and emulsifiers can promote the formation of foam, which hinders separation and settling characteristics and generally decreases material throughput. System Limitations Solvent extraction is not effective for treating heavy metals (ATSDR 1994). Metals are insoluble in solvents normally used by the solvent extraction process and typically remain in the soil. The remaining metals are a potential hazard because the metals can leach out of the soil. In order to effectively immobilize the metals, chemical fixation or stabilization may be required. Organically bound metals can be extracted and become a component of an organic waste stream, creating additional restrictions on disposal. Metals present in the wastes at the six sites may require further treatment after the solvent extraction process. Solvent extraction is generally effective for treating materials contaminated with VOCs and SVOCs. If the VOCs are in high concentrations however, solvent extraction is unsuitable. It may be possible to modify the treatment system to use additional solvents. These solvents will extract the remaining organic contaminants not affected by the common process solvents. Dioxins have been treated on a limited basis by solvent extraction, and furans may potentially be treated by this technology. The solid material input to the system would need to undergo screening to meet the particle size limitation of 0.2- to 1-inch nominal diameter. Also, the material may need to be limited in organic and clay content, with greater than 15 percent fines. Additionally, solvent extraction is generally not effective for treating municipal solid waste and therefore would only be effective in treating the municipal solid wastes at the CD sites that meet the screening requirements. The remaining waste would be treated as discussed in Section 3.3.2.3. Moisture content limitations also apply depending on which option is implemented. Adjustment of pH may be necessary for some systems to ensure solvent stability or to protect process equipment from corrosion. For example, pH adjustment of greater than 10 is required for TEA extraction. Most organic solvents are relatively volatile, requiring emissions control. Some solvents can be toxic to some organisms, requiring very efficient separation of the solvent from the solids prior to disposal. The typical extraction solvents used in currently available systems either volatilize quickly from the treated soils or biodegrade easily. For example, the vendor claims that TEA, the solvent used in the B.E.S.T. process, is biodegradable, does not accumulate in the environment, and occurs naturally in the food chain (EPA 1993d).