4.4.5.5 Short-Term Effectiveness -- Alternative 5 The potential short-term effectiveness of the plasma torch technology application involves worker safety considerations and potential community exposures. The technology's impact in each area is discussed below. Worker Safety If a well designed plasma torch system is properly operated, gases would be treated for hazardous vapors, particulates, and metals prior to discharge and should not present any significant risk to workers or the surrounding population. Because of the high temperatures and voltages involved in each stage of the plasma torch process, suitable protection would be required for the workers to avoid burn injuries. Other potential risks during the plasma torch process involve potential leakage of hot gases from the furnace seals and fire hazards from the high temperatures generated during the process. Workers would have to be provided with adequate personal protection to handle the scrubber equipment and water, and only properly trained personnel should be involved in the operation. The scrubber water would be stored in suitable containers for subsequent disposal as hazardous waste. The containers should be stored in a secondary containment area and labeled appropriately, and proper hazard signs should be posted. The workers should also wear noise pollution protection from plasma torch operation. Workers should also be monitored for heat and cold stress. Potential Community Exposure Potential community exposures to health hazards from application of a plasma torch system could include exposure to stack gas and fugitive dust emissions. These potential exposures can be addressed by developing standards for stack gas and dust emissions at each site. These standards must be approved by EPA, IDEM, and local authorities before remediation begins. Compliance with the standards would be demonstrated during POP testing and by testing during remediation. Potential community exposure issues are discussed below. During processing, PCBs in the soil have the potential to transform the feed into hazardous vapors and unstable solids prior to stabilization. Short-term effectiveness of the plasma torch technology should be evaluated by examining analytical data obtained from the vitrified solid, stack gas, and scrubber liquor. Emissions depend on the chemical characteristics of the feed soil and the scrubbing system. The scrubbing system operated during the demonstration test was ineffective. As a result, without proper design and testing, adverse short-term effects could occur. Scrubber design is critical for efficiently controlling and capturing potentially hazardous vapors and emissions. Primary inorganic oxides of concern include nitrogen oxides. Results from demonstration testing conclude that nitrogen oxides are formed in the plasma furnace. Pure oxygen is fed to the primary chamber while waste is being fed to the furnace, resulting in high nitrogen oxides levels because air is used as the torch gas, forming oxides of nitrogen when the torch gas passes through the hot arc of the plasma. Demonstration testing shows that the average concentration of nitrogen oxides in the stack gas was approximately 5,000 ppm, which corresponds to an emission rate of 2.6 pounds of nitrogen oxides per hour. The emission rate depends on the size of the torch used. The feed rate of the soil does not influence the level of nitrogen oxides in the exhaust assuming that the same torch is used during the different feed rates because the torch uses the same amount of torch gas regardless of the feed rate of soil. Appropriate APC equipment should be implemented to minimize release of nitrogen oxides into the atmosphere. An indication of the ability of the plasma torch process to treat organic media is the low levels of carbon monoxide in the exhaust. VOCs and SVOCs were not detected in the prescrubber liquid or exhaust gas during demonstration testing, which also indicates that organic compounds were combusted completely. The amount of particulates captured by the demonstration test APC system was small. The low level of scrubber solids in the scrubber sump indicates that APC equipment was inefficient. Dust from the feed may not have been retained in the melted soil in the primary reaction chamber and may have passed through the treatment process and the scrubbing unit into the exhaust blower and stack gas. If the dust did pass through the treatment process, it is expected that a well designed wet scrubbing system would be capable of capturing the particulates. Selection of the most suitable APC device is necessary before this technology can be safely implemented. The demonstration tests also show that not all of the volatile metals are captured in the vitrified mass at the treatment completion (EPA 1992d). These volatile metals should be captured by the gas treatment system if it is correctly designed. Metal emissions during the demonstration tests were almost exclusively in the solid phase. The significant vapor phase metals detected included calcium and mercury. Copper, iron, potassium, arsenic, and lead were also detected in the stack gas (EPA 1992d). Volatile metals such as mercury, arsenic, lead, and zinc are therefore expected to be present in the vapor phase during treatment of the contaminated materials from the CD sites. The copper in the stack gas is suspected to originate from the throat of the furnace and the torch electrode because copper is not present in high quantities in the feed soil. The high level of zinc in the stack gas resulted from the high spiking level and the relatively low boiling point of this metal in the temperature range within the furnace. The presence of chlorine with the zinc at this temperature range rapidly increases the volatility of zinc. In all cases, the APC system should have captured the metals. Demonstration results indicate that volatile metals originally present in the feed soil may appear in the scrubber water, possibly requiring treatment of the water prior to disposal.