4.4.2.6 Implementability -- Alternative 2 Implementation considerations for dechlorination and HTTD systems include technical feasibility, administrative feasibility, and availability of services and materials. Additional information is also needed to implement dechlorination and HTTD systems. These considerations are discussed below. Technical Feasibility The technical feasibility of implementing the HTTD technology depends on (1) operating experience and technical difficulties, and (2) system reliability. These considerations are discussed below. Operating Experience and Technical Difficulties As discussed in Section 4.4.1.6, HTTD systems have been widely used during the past 5 years to remediate hazardous waste sites containing organic contaminants. Therefore, a significant amount of knowledge concerning the operation of the HTTD systems has been gained. However, less operating experience has been gained during full-scale applications of dechlorination. From an operational standpoint, dechlorination is easy to implement because it involves a single reactor batch system. In addition, if the dechlorination reaction does not work or if oil cannot be easily separated from water or fines in the condensing system, the oil can be treated at an off-site incinerator. System Reliability At the WBD site, thermal and mechanical stresses caused the inner kiln of the ATP to crack. The geometry and metallurgy of the inner kiln were then modified to better accommodate the thermal and mechanical stresses encountered during operation of the ATP. The burner design system was also modified to reduce stresses caused by high temperatures. The ATP system can now be used at combustion zone temperatures of up to about 1,500 ¿F. A second drive system was also installed to reduce the load on the motor, gearbox, and shafts of the ATP system. The downtime associated with the inner kiln and drive system replacement was about 2 months. No problems involving failure of the inner kiln or drive system occurred during the remedial activities at the Waukegan Harbor Superfund site. Steel debris and conglomerates in the contaminated soil at the WBD site caused problems with feed throughput into the ATP. Pieces of steel that interfered with the sand seal of the retort zone caused a shutdown to remove the debris. Problems were also encountered when soil conglomerates could not pass through the feed hopper. As a result, feed had to be prepared for treatment by removing steel debris with a magnet and pulverizing the soil conglomerates with an asphalt grinder to reduce the particle size to less than 2 inches in diameter. The only problem with the contaminated soil at the Waukegan Harbor Superfund site occurred when oily wastes occasionally bridged in the feed hopper. The results of the WBD SITE demonstration indicate that the ATP exceeded the PCB and particulate limits specified in its air permit. The permit violations resulted from the type of bag used in the ATP's flue gas baghouse. During the SITE demonstration, SoilTech used a fiberglass woven bag that abraded because it was not sturdy enough for the air pulse system used to clean the bag. After the demonstration, SoilTech switched to a felt (Nomex) bag. Before the Waukegan Harbor Superfund site remediation project, SoilTech switched again to a felted glass (Huych) bag. The Huych bag is more durable than the Nomex bag at higher (up to 375 ¿F) temperatures (EPA 1993c). Administrative Feasibility The administrative feasibility of dechlorination and HTTD depends primarily on the ability of the dechlorination and HTTD system to receive all necessary federal, state, and local permits. The system would have to be tested to evaluate whether the system can meet the required PCB performance standard of 2 ppm. Availability of Services and Materials Dechlorination and HTTD services and materials are readily available. Many companies offer preconstructed HTTD equipment. Dechlorination systems can be designed using off-the-shelf equipment; however, a license must be obtained to use the APEG or BCD technology. Most HTTD systems can be transported on trailers and can be assembled at the site. Because HTTD systems have been used at a significant number of Superfund sites, many experienced operators are also available. Materials for dechlorination and primarily reaction chemicals can be supplied in bulk and are easy to obtain. Additional Information Needed to Implement Dechlorination and High Temperature Thermal Desorption Additional information, especially additional waste characterization and treatability testing, is needed to evaluate the technical feasibility of implementing the dechlorination and HTTD technology to treat wastes from the six CD sites. For wastes that contain a large concentration of organics such as the solid waste and sludge, waste characterization studies should be conducted to determine the Btu content, ash content, and moisture content. An ultimate analysis should also be conducted to determine the elemental makeup of the solid waste and sludge. These parameters are important to evaluate the heating and cooling requirements for the HTTD system. The particle size distribution of all contaminated materials should also be determined to estimate the amount of fines in the contaminated materials. Treatability testing is also needed to predict the performance of dechlorination and HTTD for removing and destroying PCBs. The treatability testing should be conducted by the dechlorination and HTTD contractor that will provide the treatment system. Most contractors have established treatability study protocols to obtain performance data and other information needed to design the appropriate APC equipment and to establish preliminary operating conditions for the system.