3.0 IDENTIFICATION AND SCREENING OF TECHNOLOGIES This section presents the identification and screening of technologies and the development of alternatives. In Section 3.1, remedial action objectives (RAO) for this remedial action are presented and potential ARARs are identified. The RAOs and potential ARARs will be used in subsequent sections to evaluate the effectiveness and implementability of technologies. Section 3.2 identifies the general response actions (GRA) available to meet RAOs and potential ARARs. GRAs are grouped into broad categories such as treatment or disposal. Section 3.3 presents the identification and screening of technology types and process options for each GRA. Section 3.4 summarizes the primary remediation technologies that will be taken forward to the detailed analysis phase of the FS and then combines the primary remediation technologies with appropriate support technologies to develop alternatives. 3.1 REMEDIAL ACTION OBJECTIVES AND POTENTIAL ARARS The purpose of Section 3.1 is to present the RAOs to be achieved by this remedial action and to identify potential ARARs that may need to be met by this remedial action. Meeting RAOs and compliance with potential ARARs are two factors used to evaluate and screen the technologies and process options identified in Section 3.3. Section 3.1.1 presents RAOs for the remedial action at the six PCB-contaminated sites. Section 3.1.2 identifies potential ARARs that may need to be met by the remedial action. 3.1.1 Remedial Action Objectives This section presents RAOs for the remedial action at the six sites. RAOs are site-specific, qualitative, and specify contaminants and media of concern, potential exposure pathways, and remediation goals. The RAOs serve as the framework for the remainder of the FS and are used to develop and evaluate remedial technologies and alternatives with respect to their ability to protect human health and the environment. The RAOs for human health and the environment for this remedial action presented below would be achieved by removing soil and rock, sludge, sediment, and solid waste as specified in the CD. Confirmation sampling should be conducted for PCBs at the Lemon Lane Landfill in accordance with the CD. Additional excavation of soil may occur at the Lemon Lane Landfill site if analytical results from the confirmational sampling indicate that PCBs are present at concentrations of greater than 50 ppm. Streams at Bennett Stone Quarry, Winston-Thomas Sewage Treatment Plant, and Neal's Landfill that were previously hydrovacuumed should have sediment samples collected to confirm that the streams have not been recontaminated with PCBs. Remedial Action Objective for Soil and Rock, Sludge, Sediment, and Solid Waste For Human Health: Prevent direct contact with, inhalation of, or ingestion of soil and rock, sludge, sediment, and solid waste For the Environment: Prevent exposure of ecological receptors to soil and rock, sludge, sediment, and solid waste Prevent release or leaching of contaminants from soil and rock, sludge, sediment, and solid waste to groundwater Prevent release or leaching of contaminants from soil and rock, sludge, sediment, and solid waste to surface water Besides RAOs, two additional factors will be given strong consideration during the evaluation of process options and development of alternatives. First, the TSCA equivalency standard of 2 ppm for PCBs will be considered a performance criterion for treatment technologies. Under TSCA, technologies that treat PCBs to a level of 2 ppm or less in the treatment residuals are considered equivalent in performance to incineration. Second, the time requirements of each alternative to clean up the sites will be compared to the 11- to 15-year time period necessary to incinerate the PCB-contaminated materials under the CD. 3.1.2 Identification of Potential ARARs This section identifies potential ARARs that should be considered for the remedial action at the six sites. Remedial action decisions must include consideration of any ARARs. Section 121(d) of CERCLA, as amended by the Superfund Amendments and Reauthorization Act and Section 300.68(I)(1) of the NCP, require CERCLA remedial actions to attain or exceed environmental and public health ARARs unless specific waivers are obtained. CERCLA provides six specific ARAR waivers and lists specific federal environmental laws that must be considered as part of an ARAR analysis. The list of laws includes the following: TSCA Safe Drinking Water Act (SDWA) Clean Air Act (CAA) Clean Water Act (CWA) Solid Waste Disposal Act (SWDA)/RCRA More stringent state ARARs, if any, must also be identified and met by CERCLA remedial actions. A requirement under these other environmental laws may be either "applicable" or "relevant and appropriate," but not both. Identification of ARARs is site-specific, and ARARs are defined as follows (EPA 1990a): Applicable requirements are cleanup standards, standards of control, and other substantive environmental protection requirements, criteria, or limitations promulgated under federal or state law that specifically address a hazardous substance, pollutant, or contaminant; remedial action; location; or other circumstance at a CERCLA site. For a requirement to be considered "applicable," the hazardous substance, pollutant, or contaminant; remedial action; location; or other circumstance at the CERCLA site in question must meet the jurisdictional prerequisites specified in the applicable requirement. Relevant and appropriate requirements are cleanup standards, standards of control, and other substantive environmental protection requirements, criteria, or limitations promulgated under federal or state law that, while not "applicable" to a hazardous substance, pollutant, contaminant, remedial action, location, or other circumstance at a CERCLA site, address problems or situations sufficiently similar to those encountered at the CERCLA site so that their use is well suited to the particular site. A specific requirement must be both relevant and appropriate to be considered an ARAR. It is possible for individual portions of a single requirement to be relevant and appropriate and for other portions of the same requirement not to be relevant and appropriate. Section 300.400 (g) of the NCP specifies the analysis that must be conducted to determine if a particular requirement is relevant and appropriate. In addition to defining ARARs, the NCP directs that other nonpromulgated criteria, advisories, and guidance issued by federal or state governments that are not legally binding may be used as criteria "To be considered" (TBC), although they do not have the same status as potential ARARs. However, criteria TBC are considered together with ARARs in determining the necessary level of cleanup or technology requirements to protect human health and the environment. The NCP identifies three categories of ARARs. These three categories also apply to criteria TBC and are described below (EPA 1990a). Chemical-specific ARARs are usually health- or risk-based numerical values or methodologies used to determine acceptable concentrations of chemicals that may be detected in or discharged to the environment (such as MCLs that establish safe levels of contaminants in drinking water). Location-specific ARARs restrict actions or contaminant concentrations in certain environmentally sensitive areas. Examples of areas regulated under various federal and state laws include flood plains, wetlands, and locations where endangered species or historically significant cultural resources are present. Action-specific ARARs are usually technology-, performance-, or activity-based requirements or limitations on actions or conditions involving special substances. These types of ARARs and criteria TBC are discussed below, as well as other requirements the remedial actions must meet at the six sites. 3.1.2.1 Potential Chemical-Specific ARARs and Criteria TBC Chemical-specific ARARs include state and federal requirements regulating contaminant levels in various media. Criteria TBC items include proposed regulations and criteria recommended in policy or guidance documents. The ARARs and criteria TBC are important in development of RAOs that comply with regulatory requirements or guidance, as appropriate. Summaries of potential chemical-specific ARARs and criteria TBC for contaminated material at the six sites are presented in Table B-1 of Appendix B. The primary contaminants of concern at the six sites are PCBs and, to a lesser degree, dioxins and furans. Soil and rock, sludge, sediment, and solid waste comprise the primary contaminated materials at the six sites. Other secondary materials are lagoon water and piping located at the Winston-Thomas Sewage Treatment Plant site. The solid waste that must be remediated presents an especially challenging situation because of heterogeneity of size and material type. ARARs and criteria TBC for the solid waste are discussed in Section 3.1.2.2. The list below identifies general potential chemical-specific ARARs and criteria TBC for any type of remedial action taken at the six sites. 1. TSCA -- TSCA regulates treatment and disposal of liquids, solids, and equipment contaminated with PCBs. The State of Indiana has adopted federal TSCA requirements. The TSCA regulations are considered applicable to the materials at the six sites. TSCA prescribes specific treatment and disposal technologies to be used for different types of PCB-contaminated materials. On December 4, 1994, new TSCA disposal regulations were proposed. These proposed regulations are potential criteria TBC. 2. TSCA Spill Cleanup Policy -- The TSCA spill cleanup policy sets forth risk-based soil cleanup levels to be attained for spills of PCB-contaminated liquids. Although the policy was developed to address spills occurring after May 4, 1987, it is considered a potential criteria TBC for all Superfund sites with PCB contamination because it provides risk-based cleanup levels for contaminated soil (EPA 1987). The TSCA Spill Cleanup Policy is a criteria TBC because it has not yet been promulgated. 3. 327 Indiana Administrative Code (IAC) 2-1-6 -- The IAC establishes ambient water quality standards for surface waters in the State of Indiana, including standards for PCBs. The contaminated material at the six sites must be cleaned to a level that prevents runoff or leaching from the sites from contaminating surface water to a level exceeding the PCB chronic aquatic criteria of 0.014 microgram per liter ( g/L). 4. SDWA -- SDWA regulations promulgate MCLs for contaminants in drinking water, including PCBs. The contaminated material at the six sites must be cleaned to a level that prevents leaching of PCBs from the sites from contaminating groundwater to a level exceeding the PCB MCL of 0.5 g/L. 3.1.2.2 Potential Location-Specific ARARs and Criteria TBC Location-specific ARARs and criteria TBC are restrictions placed on the concentration of contaminants in hazardous substances or on the conduct of activities that occur in specific locations. Some sensitive locations for which ARARs and criteria TBC exist include karst topography, flood plains, wetlands, historic places, and sensitive ecosystems and habitats. One significant potential location-specific ARAR is Indiana Regulation 329 IAC 2-10-1(D), which prohibits the siting of a solid waste landfill in an area of karst topography. Much of the Bloomington area is underlain by karst formations. This situation precludes on-site disposal of treatment residuals and untreated material at the six sites. Regulation 329 IAC 2-10-1(D) is considered to be an ARAR for any off-site disposal of treatment residuals and to any untreated material. The list below presents other location-specific ARARs that may also be applicable if any of the six remediation sites, the treatment site, or the disposal site contain historically significant cultural resources; if any of the six sites are located within the flood plain of a river or stream; or if actions at any of the remediation, treatment, or disposal sites will affect wetlands. Table B-2 of Appendix B presents more detail on potential location-specific ARARs and criteria TBC. National Historic Preservation Act Archaeological and Historic Preservation Act Historic Sites, Buildings, and Antiquities Act Endangered Species Act CWA 3.1.2.3 Potential Action-Specific ARARs and Criteria TBC Action-specific ARARs and criteria TBC are technology- or activity-based requirements for activities taken with respect to remedial actions. Action-specific ARARs do not determine the remedial alternative but indicate how a selected alternative must be conducted while maintaining compliance with other ARARs. Action-specific ARARs and criteria TBC may establish performance levels, specify actions, or specify technologies, and can set specific levels for discharged contaminants. Action-specific ARARs and criteria TBC must be considered for the contaminated material removal and excavation, secondary treatment, post-treatment, and site restoration activities at the six sites. The solid waste portion of the site wastes must be dealt with not only in regard to the PCB contamination but also as a solid waste. The solid waste not only triggers ARARs concerning PCBs, but also triggers requirements for solid waste disposal and possibly for hazardous waste treatment, storage, and disposal. For the purpose of this FS, the waste material at the six sites is assumed to be nonhazardous solid waste. Available information regarding the disposal activities at the six sites do not indicate that any of the material is listed or characteristic RCRA hazardous waste. If any of the material is determined to be a characteristic or listed RCRA hazardous waste, or is a mixture of nonhazardous and hazardous waste, then the applicability or relevance and appropriateness of RCRA hazardous waste regulations would need to be determined and the remedial action may need to be amended to address RCRA requirements. The following requirements are common action-specific standards or references that will be used to establish action-specific ARARs and criteria TBC. TSCA SWDA CAA, National Emission Standards for Hazardous Air Pollutants (NESHAP) CWA, Storm Water Runoff Control Regulations CWA, NPDES, and Pretreatment Programs TSCA is the principal action-specific ARAR for this remedial action. TSCA prescribes specific treatment and disposal technologies to be used based on the type of PCB-contaminated material being addressed. Table B-3 of Appendix B discusses potential action-specific ARARs and criteria TBC, including TSCA treatment and disposal requirements. It is important to note that under TSCA, soil and municipal sludge contaminated with greater than 50 ppm PCBs can either be incinerated, landfilled in a TSCA-compliant chemical waste landfill, or treated by an alternative treatment technology. If an alternate treatment technology is used but cannot meet the equivalency standard of less than 2 ppm PCBs in the treatment residual, then long-term management of the residual would have to be addressed in accordance with RCRA closure requirements and TSCA chemical waste landfill requirements. However, RCRA landfill closure allows some flexibility and TSCA contains provisions for waiving the more stringent requirements for disposal in a TSCA-compliant landfill depending on the form of the waste and the level of PCBs in the residual. Only industrial sludge with greater than 500 ppm PCBs cannot be landfilled. Dredged materials and municipal sewage treatment sludge that contains 50 or more ppm of PCBs can also be disposed of by other methods approved by the EPA Regional Administrator if it can be demonstrated that incineration or chemical waste landfilling is not reasonable and appropriate and that the alternative disposal method is protective of human health and the environment. The TSCA also provides regulations for the proper storage of material contaminated with PCBs. Pretreatment materials handling would require sorting, sizing, and storing PCB-contaminated material. The CAA provides regulations for the control of fugitive dust and NESHAP standards for some chemicals. Every alternative would involve the control of fugitive dust. Fugitive dust regulations would be applicable. Technologies that cause the generation of hazardous particulates, fumes, or vapors would need to address CAA and NESHAPS requirements as promulgated under state law. These requirements would be applicable. The SWDA regulates the disposal of solid waste. Solid waste treated for PCBs would still need to be disposed of as a solid waste after PCB treatment. In this case, the SWDA would be applicable. NPDES discharge limitations would apply to any wastewater stream that is treated and discharged to surface water. Depending on the location of the receiving stream in relation to the CERCLA site, NPDES requirements will either be applicable or relevant and appropriate. Pretreatment standards are applicable to any wastewater stream, such as the lagoon water, that is discharged to a publicly owned treatment works (POTW). NPDES discharge limitations and pretreatment standards are set by the State of Indiana and local POTW authorities. CWA storm water runoff regulations would apply to waste removal and site restoration activities. CWA storm water runoff regulations are implemented under the IAC. 327 IAC 2-6-2 presents reporting and action-specific requirements when a spill or release of hazardous substances threatens the water of the State of Indiana. Table B-3 of Appendix B provides greater detail and regulatory citations for all potential action-specific ARARs and criteria TBC that may apply to the remediation of the six sites. 3.1.2.4 Other Requirements To Be Met The remedial actions must also meet other requirements that are not ARARs or criteria TBC but that do apply to the actions. These other requirements are not considered ARARs because they cannot be waived using an ARAR waiver. These requirements include the CERCLA Offsite Rule, U.S. Department of Transportation requirements for the packaging and transport of hazardous material, and Occupational Safety and Health Administration regulations for the protection of worker health and safety. Table B-4 of Appendix B presents information on how these requirements apply and what specific actions or limits they impose. 3.2 GENERAL RESPONSE ACTIONS GRAs, such as removal, treatment, and disposal, are responses or remedies intended to meet RAOs for the site. GRAs identified for the site include the following: Removal, treatment, and disposal In situ treatment Removal and disposal Two common response actions, no action and containment, are not included in this FS. As discussed in Section 1.2, the no action GRA is not being considered because the parties to the CD have determined that action is required at the sites. The containment GRA is not being considered because evaluation of the containment GRA does not meet the intent of IC 13-7-16.5-9, which specifies that alternative PCB treatment technologies be evaluated before issuing a permit to construct an incinerator for PCB treatment. The GRAs will be applied to the PCB-contaminated material from the six sites. The estimates for volumes of the various types of primary contaminated materials are presented in Table 2-9. 3.3 IDENTIFICATION AND SCREENING OF TECHNOLOGY TYPES AND PROCESS OPTIONS The purpose of Section 3.3 is to identify and screen a list of primary remediation technologies and support technologies that can be combined into viable alternatives. Section 3.3.1 identifies the universe of primary remediation technology types that accomplish the GRAs identified in Section 3.2. Section 3.3.2 identifies the universe of potentially applicable support technologies that may be combined with a primary remediation technology to formulate alternatives. Section 3.3.3 identifies specific primary remedial process options for each technology type and presents the initial screening of the process options. The process options are evaluated based on their applicability to PCBs and their availability. Section 3.3.4 presents a more rigorous screening of the technology types and process options that survived the initial screening. The more rigorous screening evaluation is based primarily on effectiveness and implementa- bility. The cost of the technology type or process option is also considered to a lesser degree. Implementation of the various primary remediation technologies involves many common elements. For example, all ex situ treatment technologies involve waste removal and transport to the off-site treatment site. Limited removal and transport technologies exist to accomplish necessary waste removal and transport activities. All technologies involve restoration of the six sites. In fact, all treatment technologies involve a limited number of waste handling, storage, separation, or sizing steps, and most treatment technologies require treatment residuals disposal. Some technologies require treatment and disposal of a concentrated waste stream. TSCA dictates the specific treatment of particular waste types such as the incineration of intact capacitors. This FS does not attempt to screen the various support technologies such as waste handling and treatment residuals disposal described above. Instead, the FS report categorizes these support technologies as either planning, pretreatment site preparation, contaminated material removal and excavation, secondary treatment, post-treatment, and site restoration activities. The potential support technologies identified in Section 3.3.2 are then matched with the primary treatment technologies that survive the screening process to form remedial alternatives. The selection of appropriate support technologies is based on best professional engineering judgment considering waste characteristics, physical needs of the technology, health and safety concerns, and regulatory requirements. This approach was chosen as the most practical way to develop remedial alternatives. 3.3.1 Identification of Primary Technology Types This section identifies the universe of primary remediation technology types that accomplish the GRAs identified in Section 3.2. Within each GRA, specific remedial technology types are identified to achieve the response action. The GRAs and primary technology types are as follows: Removal, treatment, and disposal -- Biological, physical/chemical, thermal destruction, thermal desorption, and off-site commercial treatment In situ treatment -- Biological, physical/chemical, and thermal treatment Removal and disposal -- Off-site commercial disposal 3.3.2 Identification of Support Technologies Support technologies will primarily involve excavation, handling, staging, segregation, and transportation of PCB-contaminated material, as well as site preparation and restoration activities, runoff and runon control, and site access control. The support technologies will be common to the remedial alternatives evaluated and can generally be categorized as follows: (1) planning activities, (2) pretreatment site preparation activities, (3) contaminated material removal and excavation activities, (4) secondary treatment activities, (5) post-treatment activities, and (6) site restoration activities. Figure 3-1 presents the overall material flow for remediation of the six sites, identifying key support technologies. These activities are discussed below. 3.3.2.1 Planning Activities In general, a number of preliminary planning activities should be conducted prior to actual site remediation activities. The remedial alternatives would require the preparation of a site-specific work plan, Health and Safety Plan (HASP), and Quality Assurance Project Plan (QAPP). The QAPP should include the requirements for confirmation sampling at the Lemon Lane Landfill and additional sediment sampling at the Bennett Stone Quarry, Neal's Landfill, and Winston-Thomas Sewage Treatment Plant sites. Access routes and weight limits for transporting heavy equipment and treated and untreated contaminated material should be established prior to actual site remediation activities. Community relations and education issues should also be initiated at this time. All necessary, local, state, and federal permits (for example, building, air, pollution control, wastewater, and solid waste) must be obtained prior to initiating site preparation activities. 3.3.2.2 Pretreatment Site Preparation Activities Prior to actual site removal actions, each site must undergo pretreatment site preparation. Fenced sites may need to have the fences removed to increase site accessibility for earthmoving equipment and allow for easier removal of landfill caps, liners, topsoil, and contaminated material. On-site road improvements should be constructed to allow for easy entrance and egress from the sites. Property boundaries and excavation areas should be field-staked based on certified land surveys. Any utilities (for example, telephone and electricity) to support activities at each waste site should be established. All vehicles leaving the six sites or the central treatment facility (CTF) should be decontaminated with a surfactant and water to remove PCB residues. As required in 40 Code of Federal Regulations (CFR), Part 761, all vehicles leaving the six sites or CTF should undergo PCB decontamination procedures specified in TSCA. Vehicle surfaces should be decontaminated to less than or equal to federal and state PCB decontamination standards. Vehicles not meeting this decontamination requirement should be rewashed and rechecked for PCB residues. The decontamination water used at all six sites should contain about 2 percent surfactant and about 98 percent water. All decontamination water should be batched mixed in 1,000- to 5,000-gallon temporary storage tanks. The decontamination water should be applied to all vehicles at the six sites using a hot water and steam cleaner in an enclosed, tent-like structure. At each site, the decontamination area should be constructed to capture all decontamination water for on- or off-site treatment and disposal. The decontamination area can be a concave gravel base covered with a heavy, high-density polyethylene (HDPE) liner and backfilled with smooth, round gravel of sufficient depth to support the heaviest piece of equipment expected to be decontaminated. The decontamination pad should be sized to easily accommodate either the largest equipment piece or two trucks used to transport excavated material off site, depending on which is larger. The pad should also be equipped with a pit and sump pump with a capacity adequate to collect and transport decontamination wastewater from the sump into a 20,000-gallon, aboveground, Baker-type storage tank. Sites of greater than 10 acres should have a minimum of two such tanks to adequately handle expected decontamination water volumes. FIGURE 3-1 MATERIAL FLOW FOR KEY SUPPORT TECHNOLOGIES At the CTF, a closed-loop, 60- by 40-foot decontamination vehicle wash station should be constructed that can handle two 40-foot tractor trailers. The vehicle decontamination station should be constructed of concrete and brick and should be equipped with a decontamination water collection pit, sump pump, and spray and wash components. The decontamination water should be treated with a granular activated carbon (GAC) filter system and then should be recycled at the wash station. When the decontamination water becomes spent, it should be transported to a central water treatment system for further treatment. A central debris washing system should be constructed that decontaminates high-contact surface PCB-contaminated wastes such as scrap metal, rock, white goods, and other unspecified demolition, industrial, and municipal wastes. The central debris washing system could be constructed at the CTF. The debris wash system can be set up with (1) dual 5,000-gallon or larger spray-wash chambers connected to a detergent solution holding tank and rinse water tank; (2) two 2,000-pound or greater wash baskets; (3) a 5-ton crane to move the baskets in and out of the spray-wash chambers; (4) a diesel-fired, 2 million British-thermal-unit-per-hour or greater water heater; (5) a water treatment system that uses particulate filters and an oil/water separator; (6) an air emissions system to capture fugitive inorganic and organic contaminants; and (7) a 100- by 100-foot concrete pad. About 10,000 gallons of water would be needed to operate the debris washing system. The debris washing system may have to be enclosed to minimize air emissions. The sludge collected from the debris washing system may be dewatered or dried as needed and treated in the treatment system for treating PCB materials. All sites are vegetated with grasses, trees, or shrubs. Prior to excavation, mature trees should be cleared and removed, and any building remnants should also be removed. Trees can be felled using chain saws, and the resulting limbs can be collected and staged for off-site disposal using end loaders. End loaders should be equipped with 4- to 6-yd3 capacity buckets. Building remnants such as foundations and walls should be removed using excavators, loaded on dump trucks, covered, and transported to an approved disposal facility. If building remnants require treatment, they will have to be broken, crushed, and shredded to a smaller, more uniform size. Crushing and shredding operations should be conducted at the CTF. Because of anticipated low contaminant levels in building remnants, it is recommended that this material be visually screened and sampled, if necessary, for PCB contamination and disposed of in an appropriate landfill. Topsoil should be scraped from the sites and stockpiled to be reused for site restoration. Clay cap material should also be stockpiled and reused if it is not contaminated. Topsoil and clay cap material should be sampled and analyzed for PCBs and other contaminants as required by TSCA and other appropriate regulations. If contaminated, the topsoil and clay should be removed and treated with the other PCB-contaminated material. Stockpiling and grading can be performed using end loaders and bulldozers to efficiently store scraped material. For sites of limited space such as Neal's Dump site, which prohibits on-site topsoil stockpiling, the potential for temporary off-site storage, possibly on adjacent property or at the CTF, should be evaluated. Effective soil erosion control measures should be implemented at all the topsoil stockpiles. To help control air emissions generated from materials handling, sorting, and storing activities, as well as control material moisture content, construction of a materials sorting and storage building is recommended at the CTF. Construction of this building should be completed prior to initiating site excavation activities. The material sorting and storage building could house materials handling, sorting, and storing operations and equipment prior to on- or off-site treatment and disposal. In addition, the building will provide protection from the elements, thus allowing these activities to take place regardless of inclement weather. The CTF materials sorting and storage building must be large enough to accommodate material sorting, shredding, crushing, and grinding, and equipment handling activities, as well as house any other pretreatment processing equipment required by the alternative treatment technology. In addition, the building must provide adequate space for staging material before and after any sorting, shredding, and other pretreatment processing activities. 3.3.2.3 Contaminated Material Removal and Excavation Activities To help minimize potential soil erosion and divert surface water, it is recommended that each site be excavated in a sequential approach, replacing excavated material with clean fill material daily as the work progresses. This approach should be described in an approved excavation plan that discusses excavation methods, health and safety monitoring, runon and runoff controls, waste sampling and analysis and waste and soil removal, allowing for on-site presorting of excavated material at each site and the control of contaminated surface water runon and runoff. Using a bulldozer making progressively deeper passes, a strip of contaminated material can be removed and piled up. An excavator can then remove material from the pile and place it in a dump truck. If water accumulates in the excavated area, the water should be pumped and stored in the on-site Baker tanks with the decontamination water. Presorting involves the excavator operator removing material from the pile in a manner that allows him or her to "screen out" unwanted material such as scrap metal and white goods using the excavator bucket. The objective of presorting is to screen out large, bulky items not suitable for the selected treatment technology, such as white goods and large pieces of scrap metal, and to maximize loading and transporting of materials with a slightly more homogeneous nature. Material could also be visually screened or sampled and uncontaminated material separated from the PCB-contaminated material, if necessary, as described in the approved excavation plan. If possible, PCB-contaminated capacitors should be staged separately from other wastes. Otherwise, PCB-contaminated capacitors mixed with other materials can be loaded along with the contaminated material into the dump trucks for transport to the CTF for separation from other excavated material. The excavators used on the sites should be equipped with 3- to 6-yd3 buckets. During excavation, it may be necessary to implement some type of screening and sampling action to assess the extent of PCB contamination in the excavated materials and the effectiveness of treatment, washing, and decontamination activities. A possible scenario that assumes some of the waste material encountered is uncontaminated requires assessing the extent of PCB contamination to minimize the volume of material managed as PCB- contaminated material. This assessment will require handling PCB-contaminated and noncontaminated materials separately. Sampling and analysis activities should be implemented during excavation and conducted in accordance with an approved excavation plan. For excavation projects, time, cost, and logistics are critical factors in implementing a successful sampling program; therefore, a combination of visual assessment and field screening should be implemented. Visual assessment should consist of observing excavated material for evidence of PCB contamination such as staining, discoloration, nearby damaged capacitors, and soiled rags. Field sampling should then be conducted to determine whether the material is contaminated or not contaminated. A waste staging and sampling plan should be developed and implemented to ensure that wastes are handled properly. If a broken capacitor is found and staining is observed, one could assume that the material is PCB-contaminated. If no obvious visual evidence of PCB contamination exists, samples of the material should be collected and undergo a PCB field screening test. The PCB field screening test may consist of a proven immunoassay colormetric test kit or a mobile field gas chromatograph (GC) unit. The immunoassay test can analyze up to about 17 samples per hour, and the GC test can process about one sample per hour. Sampling at this level should be conducted to confirm the presence or absence of PCB contamination at 50 ppm or above only. If the scrap metal and white goods are contaminated, they should be loaded onto the trucks with the other contaminated material for transport to the CTF because the excavation sites may not have storage capabilities for PCB-contaminated materials. Uncontaminated scrap metal and white goods should be placed in clean trucks and transported directly to the solid waste landfill. Covered trucks containing contaminated material should be decontaminated before they leave the excavation site. The contaminated material could be treated at the CTF. If specific remediation options require further screening for size-related and material-type processing requirements, these activities should occur at the CTF site. Recommended dump truck capacity is 15 to 40 yd3; however, the actual truck sizes used will depend on the maximum load limits along the transportation routes. In order to hasten removal activities at the Bennett Stone Quarry, Lemon Lane Landfill, and Neal's Landfill sites, two bulldozers, two excavators, and ten dump trucks can be used to excavate two strips simultaneously. Actual site characteristics will dictate the volumes and sizes of equipment used at each site. As part of the contaminated material removal, excavation, and sorting activities, measures to minimize adverse impact of the activities will be necessary. For example, lightly dampening the material being excavated with a surfactant and water dust suppressant solution could be used to minimize fugitive dusts and odors. Waste characterization could largely impact the degree and methods of material sorting. For instance, on-site magnetic separation at the excavation site can be used if the material unearthed includes a large amount of metallic debris. A magnetic separator could be useful at the Lemon Lane Landfill, Neal's Landfill, and possibly Bennett's Stone Quarry sites because of the amount of mixed contaminated material anticipated. The objective of presorting is to simplify material handling activities and facilitate treatment and disposal alternatives. The selection of a remedial alternative will also influence sorting operation details. Individual remedial alternatives may be able to treat different types or sizes of materials. As trucks bring the contaminated material to the CTF, the material should be unloaded at a storage area. Contaminated white goods, scrap metal, rock, and other unspecified demolition, industrial, and municipal debris should be separated from the other material at this point and washed by the central debris washing system. This debris should then be wipe sampled, if necessary, to assess and to verify decontamination effectiveness. Cleaned debris can then be transported to the solid waste landfill. Remaining contaminated material consisting of soil and rock, sludge, sediment, capacitors, and other solid waste can then be loaded into a sorting system capable of sorting materials to meet the needs of the selected treatment option. Figure 3-2 presents a flow chart that includes potential operations at the CTF. The Winston-Thomas Sewage Treatment Plant site is unique from the other sites because it is not a landfill but rather a former wastewater treatment plant. Support technologies to handle contaminated material and waste streams with high water content may be required and site restoration may include wetland restoration. This site includes a 17-acre lagoon with an estimated water volume of about 1.2 million gallons. Because of the large water volume and amount of available space on site, treatment of this water on site using a pump and filter system may be the most effective and efficient approach to meeting the RAOs. Once the water is removed from the lagoon, the sludge layer (about 0.75 feet thick) and clay liner buffer (about 2 feet thick) can be removed using excavation techniques such as damming sections of the lagoon bottom and scraping each section to the required depth. To reduce mass and allow for easier handling and treatment, the scraped material can be dewatered, if necessary, using equipment such as a filter press. Generated wastewater can then be processed through the same filtration system as the lagoon surface water prior to sampling and discharge to the nearest surface water body or sanitary sewer. FIGURE 3-2 CTF MATERIALS HANDLING FLOW CHART FOR ALTERNATIVES 1 THROUGH 7 3.3.2.4 Secondary Treatment Activities Secondary treatment technologies primarily involve handling and disposition of residuals and by-products generated by the selected remedial alternatives. The secondary treatment technologies involve contaminated materials such as residues, ash, condensed oil and organics, decontamination and treatment process water, solids, combustion gases, used personal protective equipment (PPE), and spent activated carbon and filter media. Other secondary contaminated materials include water from the lagoon and water and pipes contaminated with PCBs located at the Winston-Thomas Sewage Treatment Plant site. Secondary treatment technologies will also address contaminated material considered secondary to the primary contaminants of concern at the six sites. Secondary treatment activities include treatment of material other than the PCB-contaminated solid waste at each site (for example, uncontaminated solid waste and debris, decontamination water, contaminated surface water, and treatment by-products and residuals). The estimated volume of these solid wastes ranges from 0 to 74 percent of the total waste volume anticipated at the sites. All sites except Neal's Dump, which is believed to contain PCB-contaminated material and capacitors only, could require the handling and transport of solid waste material to the appropriate solid waste landfill. Decontamination water generated from activities at each site should be collected at each site in the on-site Baker tanks. The collected decontamination water could be pumped from the Baker tanks into tanker trailers, transported to the central water treatment system, and placed into other 20,000-gallon Baker tanks. The Winston-Thomas Sewage Treatment Plant site includes a wastewater lagoon that contains water contaminated with PCBs at levels of up to 0.9 ppm. This water requires treatment. Therefore, the Winston-Thomas Sewage Treatment Plant site could be used to establish the central water treatment system. The central water treatment system should remove heavy metals and suspended solids, dewater sludge, and reduce the PCB levels in the water. The dewatering operation may consist of a filter press-type process through which water is pumped and solids removed. The collected solids can then be placed in appropriate containers and transported to the CTF for treatment. Water effluent from the filter press system could then be processed through a GAC filter system to remove residual organics. A prefilter may be necessary to remove contaminated solids in the water. All filter media should be processed through the selected treatment technology if the technology is capable of treating the filter media. The treated filter media can then be disposed of in the appropriate landfill (a solid waste landfill if the material contains less than 50 ppm PCBs and a TSCA landfill if the material contains greater than 50 ppm PCBs and does not contain water). If the treatment technology is unable to treat the filter media, the filter media should be placed in approved containers and transported off site for incineration and landfilling. All wastewater effluent from the central water treatment system could be discharged to the City of Bloomington's sewage treatment plant if PCB and other contaminant levels are below the City of Bloomington's effluent discharge limitations. As an alternative, the effluent from the central water treatment system could be discharged to surface water if a National Pollutant Discharge Elimination System permit is applied for and approved by IDEM. The selected alternative treatment technology used to treat PCB-contaminated soil and debris material will likely generate a PCB-contaminated waste stream such as ash, scrubber blowdown, process wastewater, solids, organic sludge, or other materials. If possible, these treatment by-products should be processed through the treatment technology to reduce PCB levels. If this procedure is not possible and if by-product PCB levels cannot meet the PCB treatment standard level of less than 2 ppm, the by-products and residuals should be placed in approved containers and transported off site to a TSCA landfill or incinerator. 3.3.2.5 Post-Treatment Activities Post-treatment activities take place at the treatment site after contaminated material treatment. After treatment is complete, all contaminated equipment used such as excavation, sorting, material handling, and other equipment should be decontaminated. Because of the size and nature of the equipment, effective decontamination is likely to be labor-intensive and costly. Effective decontamination methods and operating procedures should be determined at the first site where remedial activities begin by wipe sampling and field testing equipment used for contaminated material excavation. All vehicles, excavation equipment, and other high contact surfaces should meet TSCA PCB decontamination requirements. As required in 40 CFR, Part 761.125(c), high contact surfaces must be decontaminated to a PCB concentration of less than 10 microgram per cubic centimeter ( g/cm2). Vehicles and equipment not meeting this requirement should be rewashed. Any decontamination water should be collected for off-site treatment at the central water treatment system. The treated decontamination water should undergo analysis prior to discharge. Any remaining process water generated from the remediation technology alternative should also undergo analysis. Waste stream characteristics will largely influence the material handling requirements for this material. In addition to treatment of on-site water and sludge, the dewatering and water treatment system proposed for construction at the Winston-Thomas Sewage Treatment Plant site could be used to treat the sludge and water generated from excavation and decontamination activities at the excavation sites. Wastewater generated from these sites could be transported to the Winston-Thomas Sewage Treatment Plant site in tanker trailers and unloaded into Baker tanks. 3.3.2.6 Site Restoration Activities Prior to completing removal activities at each waste site, the post remediation land use should be determined to assess final backfill and grade requirements, this should include preparing a finished topographic contour design to prevent double handling material, maintain permanent erosion control, and contain costs. Appropriate clean fill material should be located and assessed. Once located, the material should be excavated and transported to each site as removal activities are completed. Using clean earthmoving equipment, the fill should be placed in the daily excavation at the waste site, compacted as necessary, graded, and covered. This way, the site can be partially restored as waste material is removed. This process could require some type of segregation between contaminated and uncontaminated materials at the daily excavation, which could be accomplished through appropriate earthmoving actions coupled with other erosion control methods (for example, covering exposed soil with straw or geotextile material). At this point, clay caps required by the CD at the sites could also be partially installed, with final clay cap installation occurring after waste removal completion. After the entire site has been excavated and partially restored, the stockpiled topsoil should be graded over the former waste site. Topsoil and clay cap material should be sampled and analyzed for PCBs and other contaminants as required by TSCA and other appropriate regulations. Each former waste site should then be appropriately revegetated. 3.3.3 Identification and Initial Screening of Primary Remedial Process Options The purpose of this section is to identify and initially screen the primary remedial process options for the remedial action at the six sites. The process options for each primary remedial technology type were selected based on the Remedial Technologies Screening Matrix and Reference Guide (EPA 1993c). For each specific remedial technology type, process options corresponding to that technology are initially screened to identify applicable technologies for further evaluation and assembly into potential remedial alternatives. For example, biological treatment is a remedial technology type that consists of the following process options: slurry-phase biotreatment (SPB), landfarming, and controlled solid-phase biotreatment (CSPB). The range of process options available for consideration at the six sites have been reduced by screening the process options with respect to the following activities: Applicability for treating PCB-contaminated material Exclusion from or inclusion in the FS Technical implementability, including current stage of development Figure 3-3 presents the results of the initial process options screening step. 3.3.4 Screening and Selection of Process Options The purpose of this section is to identify technically implementable process options that may be combined with support technologies to remediate PCB-contaminated material at the six sites. Three criteria are used in this section to screen the process options for each of the applicable remedial technologies prior to the detailed analysis. These criteria are effectiveness, implementability, and cost. The effectiveness evaluation considers the following: The potential effectiveness of each process option in (1) handling the estimated volume of contaminated materials and (2) meeting the RAOs identified in Section 3.1 The effectiveness of each process option in eliminating, reducing, or controlling current and potential risks from each site The reliability of each process option to address the contaminants and conditions at the six sites Technology types and process options that do not effectively protect human health or the environment and those that may pose significant adverse environmental effects or offer very limited environmental benefits will not be considered for detailed analysis. The implementability evaluation considers both the technical and institutional feasibility of implementing each technology type and process option. Technical implementability involves the degree of difficulty associated with actual construction and logistic activities. Examples of institutional implementability include availability of proposed remediation technologies, time required for installation, and ability to obtain necessary permits. The cost evaluation is limited at this stage of the screening process. Relative capital and operation and maintenance (O&M) costs are used rather than developing detailed cost estimates. The cost of each process is identified as either high, medium, or low relative to other process options. For the process options, a low capital and O&M cost is considered less than $200 per ton of material treated; a medium capital and O&M cost is considered between $200 and $300 per ton of material treated; and a high capital and O&M cost is considered greater than $300 per ton of material treated. The remedial technology and process option screening results are presented in Figure 3-4. At least one representative process option for each remedial technology type has also been selected. The entire remedial technology and all its process options may be eliminated if the technology is not technically implementable for remediation of PCB-contaminated material from the six sites. 3.3.4.1 Biological Treatment Process Options Two of the three types of biological treatment process options retained after the initial screening and potentially applicable at the six sites include SPB and CSPB. Both of these process options rely on indigenous or inoculated microorganisms to degrade organic contaminants in soil, sludges, slurries, and groundwater under controlled conditions. In the presence of oxygen (aerobic conditions), microorganisms will ultimately destroy organic compounds, converting them into carbon dioxide, water, hydrogen gas, and minerals. In the absence of oxygen (anaerobic conditions), halogens will be removed from halogenated organic contaminants, and given adequate time, organic contaminants will be ultimately metabolized to methane, carbon dioxide, and hydrogen gas. Biological treatment of PCB-contaminated materials is primarily in the research and development stage, and performance data for pilot- and full-scale applications are very scarce. In addition, laboratory-scale data are often reported in terms of performance efficiencies; for example, in percent of removal or destruction, which does not allow effectiveness of biological treatment to be directly evaluated against the PCB treatment standard level of less than 2 ppm for the six sites. Biological treatment is effective in terms of destroying contaminants instead of transferring contaminants to another media or a concentrated waste stream that requires further treatment. The effectiveness of PCB biodegradation is impacted by several operating parameters, including establishing aerobic and anaerobic environments sequentially, adding amendments and nutrients, and adding inoculations of isolated microbial strains versus relying on naturally-occurring microbial populations. FIGURE 3-3 IDENTIFICATION OF REMEDIAL TECHNOLOGIES AND PROCESS OPTIONS 3-3IDENTIFICATION OF REMEDIAL TECHNOLOGIES AND PROCESS OPTIONS FIGURE 3-4 SCREENING SUMMARY OF REMEDIAL TECHNOLOGIES AND PROCESS OPTIONS FIGURE 3-4 SCREENING OF SUMMARY OF REMEDIAL TECHNOLOGIES AND PROCESS OPTIONS Studies have shown that biological treatment of highly chlorinated PCBs requires sequential anaerobic-aerobic processes to first dechlorinate the congeners anaerobically, and then to aerobically biodegrade the resultant less-chlorinated congeners. The Aroclors released to the soils and sludges at the six sites originally contained highly chlorinated congeners. However, the contaminated materials at the six sites have most likely been anaerobic for several years, and intrinsic dechlorination may have occurred during that time. Implementation of full-scale biological treatment should be preceded by predesign studies that assess the current degree of chlorination of the congeners to determine whether anaerobic treatment should necessarily precede aerobic treatment. In general, biological treatment is potentially applicable to treatment of contaminated soils, slurries, sludges, and biodegradable elements present in solid waste, but it is not applicable to treatment of contaminated debris and capacitors. The sections below describe the SPB and CSPB process options and evaluates the effectiveness, implementability, and cost of these options. 3.3.4.1.1 Slurry-Phase Biotreatment SPB involves the controlled biological treatment of slurried material in a bioreactor. After excavation and separation of stones and debris, the material is mixed with water to a predetermined solids ratio dependent on the concentration of the contaminants, the rate of biodegradation, and the physical nature of the material. Typically, the slurry contains 10 to 40 percent solids by weight. The soil is maintained in suspension in a batch reactor and mixed with amendments and oxygen. Amendments may include inorganic nutrients (typically nitrogen and phosphorous), organic substrates, and an acid or base to adjust pH. Oxygen is typically provided by sparging air into the slurry. A microorganism inoculum may also be added if a nonindigenous strain is desired. A continuous flow system is advantageous over a batch system to dilute sudden high PCB concentrations in the feed waste and to continuously maintain a population of well acclimated microorganisms. When biodegradation is complete, the slurry is dewatered. Effectiveness As discussed above, the effectiveness of biological treatment of PCBs is primarily in the research and development phase. Of the limited data on biological treatment of PCBs available, no performance data can be found that demonstrate that SPB can treat PCBs to meet the cleanup goal for the six sites. Bench- and pilot-scale treatability studies should precede full-scale implementation of SPB to determine the required treatment time and other operating parameters. At the Sheridan Disposal Services Site in Hempstead, Texas, a pilot-scale study was conducted to evaluate SPB using a series of bioreactors fed semicontinuously with slurried PCB-contaminated sludge and soil. For tests performed using a 15-day hydraulic residence time on feed waste containing 20 to 30 percent solids by weight, the average PCB concentration was reduced from 43 ppm in the untreated sludge to 12 ppm in the treated slurry (Radian 1992). Implementability Limitations in the implementability of SPB include the increased volume of material requiring treatment due to the addition of water. In addition, bioreactors are available having volumes typically less than the volume that can be provided by CSPB units; therefore, numerous bioreactors may be necessary to provide the same throughput that can be provided by CSPB. SPB may also require dewatering of treated slurry before disposal and additional treatment and disposal for nonrecycled wastewaters. SPB also requires that materials be more thoroughly sized and screened before treatment than CSPB. Bioreactors and associated equipment required for SPB are available, although not as readily as the equipment required for CSPB. The SPB batch reactor provides a homogeneous mixture that allows better control and monitoring of progress than with CSPB. For contaminants other than PCBs requiring aerobic treatment only, SPB is more implementable than CSPB in terms of shorter treatment times and less space requirements. However, the space savings advantage may be offset by the increased number of bioreactors needed to provide anaerobic conditions followed by aerobic conditions in successive bioreactors. Cost The relative capital and O&M costs for SPB are greater than for CSPB because of (1) the space required for successive batch reactors, (2) the need for equipment to dewater treated slurry, and (3) the need for additional operational control to continuously feed waste into the bioreactor and to remove and dewater treated slurry. The relative capital and O&M costs for SPB are medium. 3.3.4.1.2 Controlled Solid-Phase Biotreatment The CSPB process option involves mixing contaminated material with soil amendments and placing the combined material in an enclosed treatment unit where microorganisms degrade organic contaminants. CSPB units typically include leachate collection and may be covered with an impermeable liner or contained in a building to minimize the risk of contaminants leaching into uncontaminated soil and groundwater and to enhance anaerobic microbial processes. For aerobic treatment, CSPB units include aeration equipment. Moisture, heat, nutrients, oxygen, and pH can be controlled to enhance biodegradation. CSPB units include prepared treatment beds, biotreatment cells, composting areas, and soil piles. Prepared beds are aerated either by injection of air or oxygen through perforated pipes or by soil tilling. If tilling is used, the contaminated soil is typically treated in successive lifts until the entire volume of soil has been treated. Some prepared bed techniques involve the continuous spray application of an amendment solution on the soil. Amendments are additives that are applied to contaminated materials to enhance microbial activity and growth. Additives may include inorganic nutrients, organic substrate, and bacterial inoculum, and are typically applied as a solution. After the solution has infiltrated through the soil, the leachate is typically collected and recycled back onto the soil. The leachate may be treated in a bioreactor before recycling. Soil piles and biological treatment cells commonly use an air distribution system buried under the soil to pass air through the soil either by vacuum or by positive pressure. With such a system, soil piles can be up to 20 feet high. Composted materials are typically mixed with amendments and bulking agents such as wood chips, mulch, or other vegetative wastes to enhance the porosity of the mixture to be decomposed. The composted materials are often placed in long piles called "windrows." To facilitate bacterial growth, water and nutrients are sprayed on the windrows, which may also be periodically mixed using agricultural equipment to provide aeration. Effectiveness As discussed above, the effectiveness of biological treatment of PCBs is primarily in the research and development phase. Limited bench-scale performance data for CSPB indicate that sequential anaerobic-aerobic treatment may be effective for treating PCBs. However, CSPB has not been proven effective at full scale for treating PCB-contaminated materials. Sequential anaerobic-aerobic treatment could be provided by constructing the CSPB unit with aeration equipment in place but not aerating the contaminated material for an initial period of time. By delaying aeration and by placing a geomembrane over the contaminated material in the CSPB unit, an anaerobic environment should be established. The geomembrane would also capture and contain heat, thereby further enhancing anaerobic microbial activity. Aeration would be started and the geomembrane would be removed after the highly chlorinated congeners have been dechlorinated. Adequacy of dechlorination could be determined by periodic sampling and analysis of the contaminated material. After dechlorination, inoculations of aerobic bacterial strains may be required. Sequential anaerobic-aerobic treatment of PCB-contaminated materials was attempted at the Sheboygan River Superfund site in Sheboygan County, Wisconsin, using a CSPB unit, but the results of this study were inconclusive as of early 1994 (EPA 1994b and 1994d). Implementability Relative to other treatment processes, CSPB is easily implementable in terms of equipment and skilled personnel requirements. Depending on the type of CSPB unit used and the level of controls, equipment requirements may include perforated piping and blowers or agricultural equipment for aeration; sprinkling systems or perforated piping for amendment solution distribution; perforated piping, sand, an impermeable geomembrane, and water pumps for leachate and runoff collection; an impermeable geomembrane cover to create an anaerobic environment and contain heat; and a concrete retaining wall, earth berm, or building to contain the unit. The implementability of the CSPB option also depends on the required size of the CSPB units, which is determined by the minimum required batch size. If the required batch size is very large, adequate land area may not be available for prepared beds, and soil piles and compost windrows may become too large for proper control. Biotreatment cells could be constructed with high walls and extensive air distribution piping to enable treatment of large volumes of contaminated material. For a fixed total volume of contaminated materials and allowable treatment time, the required batch size is determined by the time required to treat a batch. The kinetics of the biological processes that cause biodegradation depend on a number of factors that are very site-specific and require predesign studies to evaluate. Potential releases of contaminants during implementation of CSPB include leaching of PCBs to soil and groundwater, PCB-contaminated runoff to soils and surface water, and volatilized PCBs and methane gas escaping to air. The potential for release can be minimized by equipping the CSPB unit with adequate controls. An impermeable liner and leachate collection system should be provided to collect and recycle leachate. The generation of contaminated leachate and runoff can be prevented by covering the CSPB unit with an impermeable liner or enclosing it in a building. During aerobic treatment, aeration, tilling, and elevated temperatures (particularly in compost piles) may potentially cause volatilization of PCBs and their release to the atmosphere. The amount of mixing and aeration should be just enough to promote bacterial growth but minimize volatilization, which should not be significant. PCBs are not highly volatile, and releases to air are not expected to be a problem, but as a preventive measure, aeration could be provided by drawing air through the soil by vacuum and treating the exhaust. Similarly, during anaerobic treatment, the air distribution system could be used as a passive methane collection system, and the off-gas could be treated, if necessary. Cost The relative capital and O&M costs for CSPB are low. A minimal amount of capital equipment is required, which is mostly inexpensive. O&M costs would only involve labor for periodic checks on the system and the cost of purchasing amendments. Summary of Biological Treatment Process Options The CSPB process option will be retained for detailed analysis as the representative process option for biological treatment. This treatment process can be implemented more readily than SPB to provide sequential anaerobic-aerobic treatment, which is most likely necessary for successful biological treatment of the contaminated materials at the six sites. As stated above, predesign treatability studies should be conducted to determine whether the treatment standard level of less than 2 ppm can be met using CSPB. 3.3.4.2 Physical/Chemical Treatment Process Options The seven types of physical/chemical process options retained after the initial screening include oxidation, reduction, solvent extraction, soil washing, dechlorination, quicklime, and solidification/ stabilization. Oxidation, reduction, solvent extraction, soil washing, dechlorination, and solidification/stabilization process options are potentially applicable for treating contaminated soil and rock, sediment, and sludge. The quicklime process option is not applicable but is retained for analysis as required by IC 13-7-16.5-9. The seven physical/chemical treatment process options retained after initial screening are discussed below. 3.3.4.2.1 Oxidation Oxidation is a chemical process that can convert hazardous contaminants to nonhazardous or less toxic compounds that are more stable, less mobile, and/or inert. Oxidation reactions involve the transfer of electrons from one compound to another. The compound losing electrons is oxidized, and the compound gaining electrons is reduced. The oxidizing agents most commonly used to treat hazardous contaminants are ozone, hydrogen peroxide, hypochlorites, chlorine, and chlorine dioxide (USAEC 1994). The immediate treatment products are phenols, but complete oxidation to carbon dioxide can occur. Chemical oxidation can be accomplished using the G.E.M., Inc., technology or super critical water oxidation (SCWO). These processes are described below. G.E.M., Inc., technology - The G.E.M., Inc., chemical treatment technology is a closed system process in which hydrocarbons undergo chemical oxidation. The operating principle is based on the reaction of either an acid or caustic with either the contaminant or a mixture of the contaminant and aluminum oxide. The reaction chemically converts the hydrocarbons to carbon and nonhazardous aluminum compounds. Treatment occurs in a heated pressure chamber. Steam and other gases are vented to a separate chamber for processing, if necessary. Residual hazardous materials can be adsorbed by rehydratable alumina and retreated. SCWO - The SCWO technology's effectiveness is attributed to the enhanced solvent properties of super critical water. Because of its relatively low density and the temperature of the reactor, the hydrogen bonds of the water are disrupted so that the super critical water can readily absorb and react with the contaminants. Only contaminated materials in an aqueous form or a slurry (20 percent solids) can be treated. The influent material is heated and pressurized until its watery component enters the super critical state. Gaseous oxygen is then added, which combines with the breaking organic molecules to form the following compounds: carbon dioxide, clean water with some dissolved alkali salts, trace amounts of oxygen and nitrogen, and a solid powder of oxides and insoluble metal salts. Effectiveness Oxidation is effective for the treatment of PCB-contaminated soil, sludge, and aqueous wastes types. Oxidation is also effective for treating materials contaminated with dioxins, and VOCs, and is not applicable to materials contaminated with metals or inorganic wastes. The toxicity of PCBs, dioxins, and VOCs is eliminated by a chemical conversion to less harmful compounds. Limited data are available to determine oxidation's applicability to the six sites' contaminants. Both of the representative processes have been tested extensively at the bench scale, and the SCWO process has undergone some testing at the pilot scale. In tests of the SCWO process, efficiencies have reached as high as 99.999 percent PCB destruction for aqueous wastes (Glanz 1992). Only three batches of soil and sludge waste types have been treated at the bench scale for the G.E.M., Inc., technology. No performance data are available for these bench-scale tests (EPA 1994a). The SCWO residuals could require off-site disposal, but the treated soil from the G.E.M., Inc., process could, in most applications, be backfilled on site. Implementability The major drawback in implementing the SCWO process option is the necessary conversion of contaminated materials to slurry form, which presents materials handling and staging problems. Additionally, salts that precipitate out during the SCWO process tend to clump together and adhere to the walls of the reactor, resulting in increased corrosion and eventual clogging of the unit (Glanz 1992). For the G.E.M., Inc., process option, the waste should not contain excess water, and the technology is not applicable to metals and inorganics. The treatment materials for the contaminated materials or slurry can be supplied by the vendor, but no full-scale operating data are available. The space requirements for both oxidation process options cannot be determined because of limited data. Both oxidation technologies can be mobilized to the CTF; however, once set up, the systems cannot be easily mobilized. The average treatment capacity of the SCWO process is about 30 to 50 gallons per hour (Glanz 1992). G.E.M., Inc., has designed a pilot-scale unit capable of treating 1 to 2 gallons per hour, and a full-scale unit has been designed capable of treating 130 to 400 pounds per hour (EPA 1994a). Larger scale testing of both oxidation technologies needs to be conducted before any conclusions about full-scale implementability can be made. Releases of contaminants to soil, groundwater, surface water, or air associated with both representative processes are unlikely to occur because treatment should be performed in an enclosed building. Cost The relative capital and O&M costs for oxidation are high. The cost of oxidation depends on the quantity of waste and the amount of preprocessing required to implement the process option. 3.3.4.2.2 Reduction Reduction is a chemical process that can convert hazardous contaminants to nonhazardous or less toxic compounds that are more stable, less mobile, and/or inert. Reduction involves the transfer of electrons from one compound to another. The chemical that receives electrons is reduced, and the chemical losing electrons is oxidized. Reduction replaces the chlorine atoms with hydrogen, forming biphenyl, cyclohexane, or smaller molecules. Chemical reduction can be accomplished using one of the following representative processes: the Eli Eco Logic International, Inc. (Eco Logic), process or ultraviolet (UV) radiation. These processes are described below. Eco Logic process - The Eco Logic process involves the gas-phase reduction of organic compounds by hydrogen at temperatures of 850 ¿C or higher. Chlorinated hydrocarbons are chemically reduced to form methane, ethylene, and hydrogen chloride. System product gas consists essentially of hydrogen, methane, ethylene, carbon monoxide, and carbon dioxide. The hydrogen chloride produced is removed by the system in a caustic scrubber downstream of the process reactor. The lack of oxygen and the use of a reducing hydrogen atmosphere ensures that no dioxins or furans are produced. The process is ideally suited for primarily aqueous wastes or slurried soils and sediments. Unlike oxidation reactions, the efficiency of chemical reduction reactions in this process is enhanced by the presence of water, which acts as a reducing agent and as a source of hydrogen. A water shift reaction also occurs that produces carbon monoxide and hydrogen from methane and water. UV radiation - In this process, UV radiation light is used in a reducing environment to dehalogenate PCBs in slurried soils and sediments (20 percent solids). Low- pressure mercury lamps that emit approximately 95 percent of their energy at 2,537 angstroms provide adequate irradiation for PCBs. The process was developed by Atlantic Research Corporation and is called "light activated reduction of chemicals" (LARC). The contaminated materials are fed into a processing unit to which predetermined amounts of phosphate detergent and sodium hydroxide are added. The mixture is held in suspension while exposed to UV radiation and ozone or hydrogen. During treatment, microscopic turbulence is produced through ultrasonic vibration. The treated slurry is fed into a cyclone where solids are removed, sampled, and discharged. The separated water is neutralized and tested before discharge. Effectiveness Reduction is effective for the treatment of PCB-contaminated soil, sludge, and sediment slurry wastes. Reduction is also effective for treating dioxins, furans, and other organics, and is not applicable to metals or inorganic wastes. Reduction is chemically applicable to the organic contaminants at the six sites. Limited data are available to determine reduction's applicability to the six sites' wastes. The LARC reduction process has been tested at the laboratory and bench scale, and the Eco Logic technology has been tested at the full scale. Test efficiencies for the Eco Logic process have ranged from 90 to 99.999 percent PCB destruction in materials with a 500- to 1,000-ppm initial PCB concentration (EPA 1994a). The LARC process has demonstrated 90 to 99 percent efficiency at the laboratory scale (Groundwater Technology 1991). Implementability The major drawback to implementing either of the reduction process options is the necessary conversion of the contaminated soils to slurry form, which presents materials handling and staging problems. The equipment needed to treat the contaminated materials or slurry could be supplied by the vendor, and for the Eco Logic process, the equipment can be mobilized to the area of contamination. Once the equipment is set up, it cannot be easily mobilized. The Eco Logic process will occupy 21,600 ft2 on site (EPA 1994d). Space requirements for the LARC process cannot be assessed because no full-scale data are available. The average capacity of the Eco Logic process is about 200 tons per day in a full-scale unit (EPA 1994a). The LARC process can currently handle 0.5 to 1.5 tons per day (Groundwater Technology 1991). Larger scale testing of the LARC process needs to be conducted before any conclusions about its full-scale implementability can be made. Releases of contaminants to soil, groundwater, surface water, or air associated with both representative processes are unlikely to occur because treatment should be performed in an enclosed building. Cost The relative capital and O&M costs for reduction are high. The cost of reduction depends on the waste characteristics and the amount of preprocessing required to implement the process option. 3.3.4.2.3 Solvent Extraction Extraction describes the process of separating organic contaminants from a solid matrix using organic solvents. Solvent extraction is a volume reduction process. Once PCBs have been extracted with a suitable solvent, the solvent can be recovered for further use. The concentrated PCB residuals are ultimately disposed of either by incineration or another suitable method. The most common solvents used for PCB extraction are kerosene, propane, methanol, ethanol, formamiisopropanol, dimethylformamide, ethylenediamine, triethylamine, and freon mixtures (Groundwater Technology 1991). Solvent extraction can be accomplished by various process options. The Resource Conservation Company's (RCC) Basic Extractive Sludge Treatment (B.E.S.T. ) process, CF Systems Corporation's Liquified Gas Solvent Extraction (LG-SX) process, and the Terra-Kleen Response Group, Inc., Solvent Extraction Treatment System were selected as solvent extraction representative processes because performance data are available for these systems and because full-scale systems of these options have been designed or constructed. These processes are described below. B.E.S.T. process - For the B.E.S.T. process, contaminated material is screened to less than 1.0 inch in diameter and added to a refrigerated premix tank with sodium hydroxide. The tank is then sealed and purged with nitrogen. Cold triethylamine (TEA) solvent is then added to the tank. The mixture is agitated and allowed to settle. The resulting solution of solvated oil, water, and solvent is decanted from the solids and centrifuged. The solvent and water are removed by evaporation and condensation of the mixture. The remaining solids are transferred to a steam jacketed extractor/dryer. Warm TEA is then added, and the mixture is heated, agitated, and allowed to settle, thereby extracting the remaining organics. The remaining solids contain TEA, which is volatilized by heating the solids in the steam jacket. Steam is injected near the end of the process to remove any remaining solvent and to remoisturize the soil. The recovered oil fraction can then be dechlorinated or incinerated to destroy the organics. The TEA is recovered and can be used for further extractions. CF Systems LG-SX process - In the CF Systems process, contaminated materials are screened for oversized particles of greater than 0.1875-inch diameter. The liquid, slurried, or solid material is then fed into the top of an extractor. Liquified propane solvent condensed by compression at 70 ¿F flows upward through the extractor and makes nonreactive contact with the waste. The organics in the waste dissolve into the solvent. The solvent/organic waste mixture then leaves the extractor and proceeds to the separator. The treated material is discharged. In the separator, the solvent/organic waste mixture is vaporized and recycled as fresh solvent to the extractor. The extracted organics are sent off site for disposal. Terra-Kleen process - In Terra-Kleen's process, the solvent extraction occurs in tanks that may have a variety of capacities. After the material is loaded into the solvent extraction tanks, a proprietary solvent is pumped into the tanks and mixed with the soil. Soil and solvent are held in the extraction tank long enough to allow organic contaminants to solubilize. The contaminant/solvent mixture is then drained from the extraction tanks. Contaminated solvent is transferred to a sedimentation tank. Suspended solids are removed and tested for contaminant content. Solvent washes of the solids continue until a site-specific soil cleanup level is attained. After the solvent washes, any residual solvent in the soil is removed using vacuum extraction and biological treatment. After biological treatment, treated soils are replaced on site. The solvent regeneration process begins by pumping contaminant-laden solvent from the sedimentation tank through the microfiltration unit and the proprietary solvent purification station. Regenerated solvent is then pumped into the clean solvent storage tank for reuse in subsequent wash cycles. Effectiveness Solvent extraction is effective for the treatment of PCB-contaminated soils, sludges, and sediments. Solvent extraction is also effective for treating of polynuclear aromatic hydrocarbon (PAH), VOCs at low concentrations, and SVOCs. This treatment has limited effectiveness on dioxins and potential effectiveness on furans, and is not applicable to metals and inorganics. Solvent extraction effectively concentrates PCBs, PAHs, VOCs, SVOCs, and dioxins into an oily waste stream, which requires secondary treatment. The B.E.S.T. system has proven its full-scale effectiveness in treating PCBs in contaminated sludge when PCBs were not the main constituent. CF Systems has planned a full-scale cleanup for its LG-SX process for remediating PCBs in contaminated sediment at New Bedford Harbor in New Bedford, Massachusetts, depending on the results of a pilot-scale demonstration of the process. Terra-Kleen has begun a full-scale cleanup of contaminated soil at the Naval Communication Station (NCS)-Stockton site in Stockton, California, in July 1994, but no data are yet available. Terra-Kleen also has planned a full-scale cleanup of 5,000 yd3 of soil at the Naval Air Station North Island (NASNI), in San Diego, California, scheduled to begin in 1995. All of these processes have demonstrated effectiveness at the pilot scale. The CF Systems pilot-scale demonstration achieved greater than 99.9 percent PCB removal efficiency in sediments contaminated with initial PCB levels of 350 to 2,575 ppm (EPA 1990b). The full-scale B.E.S.T. system achieved greater than 99 percent PCB reduction in contaminated oily sludge with initial PCB levels of 1 to 13 ppm (EPA 1993d). The Terra-Kleen system was 98.9 percent efficient in its pilot-scale demonstration and removed PCBs from contaminated soil with an initial PCB level of 129 to 168 ppm (PRC 1994a). Implementability Equipment and vendors are available for implementing solvent extraction for full-scale remediation of PCB-contaminated material. All of the process options can be mobilized to the CTF, but once set up, the equipment cannot be easily mobilized. The B.E.S.T. process will require approximately 10,000 ft2 of space (EPA 1993d) on site and the LG-SX and the Terra-Kleen systems will require approximately 4,000 ft2 of space (EPA 1990b and PRC 1994a). The final disposal of different phases of contaminated materials such as solids, solvent, and water could present implementability and space problems in terms of materials handling and temporary storage. Flammable solvent leaks could also present problems. However, the systems used by the processes discussed above are closed, and solvent is recycled. The concentrated organic residuals from the solvent extraction process should be disposed of using incineration or another suitable method. The treated material can usually be returned clean to the site, depending on administrative requirements. The capacity of the B.E.S.T. and LG-SX processes is 200 tons per day of soil wastes, and the Terra-Kleen system can process 250 tons per day of soil wastes (EPA 1993d and 1990b and PRC 1994a). Releases of contaminants to soil, groundwater, surface water, or air associated with solvent extraction are unlikely to occur because treatment should be performed in an enclosed building. Cost The relative capital and O&M costs for solvent extraction are low. The cost of solvent extraction depends on the quantity of waste, the initial contaminant concentration, the characteristics of the contaminated material, and the recovery percentage of the solvent used. 3.3.4.2.4 Soil Washing Soil washing is an innovative treatment technology for treating contaminated material ex situ. This process removes contaminants by (1) concentrating contaminants into a smaller solids volume through physical particle size separation and (2) dissolving or suspending contaminants in the wash solution (typically water modified by various surfactants and other chemicals), which is then treated by conventional wastewater treatment methods. Three representative soil washing processes include the Bergmann USA (Bergmann) process, the Biotrol Soil Washing System (BSWS) process, and the BioGenesis PCB Sediment Washer (BPSW) process. These processes are described below. Bergmann process - The Bergmann process is a volume reduction technology that can use many physical separation techniques depending on the site characteristics. These techniques include crushing, screening, hydraulic classification, attrition scrubbing, dense media separation, heavy media concentration, gravity concentration, froth flotation, dissolved air flotation, and mechanical dewatering. In applications involving contaminated soil treatment, the Bergmann process uses one of the techniques discussed above to separate coarse materials from fine materials such as silt and clay because most organic and inorganic contaminants tend to bind, either chemically or physically, to clay, silt, and organic soil particles. During physical separation, the contaminated fine particles are therefore separated from the cleaner, coarser sand particles. The clean coarse fraction can then be redeposited on site or used as backfill or industrial sand. Chemicals used to aid this process can include surfactants, chelating agents, coagulants, flocculants, and pH modifiers. BSWS process - In the BSWS process, soil is screened to particles with a diameter of less than 2 inches and slurried with water in a mixing trommel or pug mill, depending on the nature of the soil and the amount of energy required to achieve dispersion of the soil in water. Next, the slurried soil is wet screened to remove oversized materials such as small rocks and pebbles. The fine product from wet screening is then fed to a froth flotation circuit where the hydrophobic contaminants (including PCBs) and/or contaminated fine soils are transferred to a froth phase and removed. The coarser solids are removed from the product water. Exiting soil is dewatered in a spiral classifier or vacuum belt filter and discharged. The froth and fine soil particles undergo a thickening operation to aid the separation of the contaminated fine solids. The clarified process water exiting the dewatering operation is treated, if required, and recirculated. BPSW process - During the BPSW treatment process, contaminated material and water are slurried in the BPSW mixing tank using high-pressure air. A low impact/high shear pump transfers the slurry to the shaker/mixing equipment. The slurry is then pumped onto a shaker screen and directed to a flow-through mixing cell with a capacity of approximately 300 gallons. From the cell, the slurry is fed into a collision chamber. In the collision chamber, the slurried stream is directed at plates of water placed at various angles in the chamber to facilitate the "stripping" of contaminants from particle surfaces. A surfactant material added to the water in the plates coats the particles and inhibits the contaminants from re-adhering to their surfaces. The resultant stream is then directed to a wet screening device and a centrifuge to remove the cleaned particles from the water. The resultant water and particle mixture is then handled using conventional treatment technologies. Effectiveness Soil washing is effective for some soils and sediments and has limited effectiveness in treating soils with large fractions of fine-grained particles such as clay and silt. Soil washing also has limited effectiveness in treating materials contaminated with heavy metals, PCBs, PAHs, pentachlorophenols (PCP), and other organic and inorganic contaminants. Soil washing effectively concentrates heavy metals, PCBs, PAHs, PCPs, and other organic and inorganic contaminants into a fine particle fraction for secondary treatment. Available data indicate that soil washing will have limited effectiveness on the wastes from the six sites. Both the Bergmann and BSWS processes have proven effective in bench- and pilot-scale PCB removal studies. In addition, the Bergmann process has treated PCB-contaminated wastes at full-scale levels. A demonstration of the BPSW process is scheduled to be conducted under the Superfund Innovative Technology Evaluation (SITE) program in June 1995 (PRC 1994b). At the bench scale, the BSWS process treated PCBs from a level of 290 ppm down to less than 0.1 ppm (EPA 1994a). A pilot-scale study of the Bergmann process demonstrated a 91 percent PCB reduction in 500 tons of PCB-contaminated sediment. PCB levels were reduced from initial levels of 1.6 and 5.0 ppm (EPA 1994a). No PCB performance data are available for the BPSW system. Implementability Soil washing equipment is available from various vendors. Residuals from the soil washing process need additional treatment before disposal, but coarse-grained materials can usually be returned clean to the site. The BSWS treatment unit is a closed system that can be mobilized to the areas of contamination. The BSWS pilot-scale unit is capable of treating 480 tons per day and requires 13,000 to 21,800 ft2 for on-site setup (EPA 1992b). The treatment rate for the Bergmann process is 120 to 8,400 tons per day (EPA 1994a). No data are available for the space requirements of the Bergmann process. Neither the capacity nor the space requirement for the BPSW system can be assessed because of the lack of full-scale data. More PCB-specific treatability testing needs to be conducted before any conclusions concerning the full-scale implementability of soil washing can be made because demonstrations to date have treated materials containing only limited amounts of PCBs. Releases of contaminants to soil, groundwater, surface water, or air associated with this technology are unlikely to occur because treatment should be performed in an enclosed building. Cost The relative capital and O&M costs for soil washing are low. The cost of soil washing depends on the contaminant concentrations and the quantity of waste. 3.3.4.2.5 Dechlorination Dechlorination is a chemical process that treats contaminated materials through the addition of various reactants. Dechlorination is a variation of reduction, which is discussed in Section 3.3.4.2.2, using different reagents. When the contaminants combine with the reactants, one or more of the halogens present are removed through base catalyzed decomposition (BCD) or glycolate dehalogenation. These processes are described below. BCD process - In the BCD process, contaminated material of greater than 2-inches in diameter is screened out. The remaining materials are slurried and mixed with sodium bicarbonate. The mixture is heated to above 330 ¿C (630 ¿F) in a rotary reactor to decompose and partially volatilize the contaminants. When treating PCBs, this process produces primarily biphenyls, low-boiling point olefins, and sodium chloride. The process was developed jointly by EPA's Risk Reduction Engineering Laboratory (RREL) and the National Facilities Engineering Services Center (NFESC) and is licensed to vendors. Glycolate dehalogenation process - In the glycolate dehalogenation process, contaminated materials and alkali polyethylene glycol (APEG) reagent are mixed and heated in a treatment vessel. The treatment vessel may be a rotary reactor for contaminated solids or tank reactor for contaminated liquids. The reaction causes polyethylene glycol to replace halogen molecules through nucleophilic substitution, rendering the contaminant less toxic. One reagent commonly used in this process is potassium polyethylene glycol (KPEG) reagent. This reagent contains polyglycols, potassium hydroxide, and dimethyl sulfoxide (DMSO). DMSO is added to enhance reaction rate kinetics, presumably by improving rates of extraction of the haloaromatic contaminants. KPEG dehalogenates contaminants to form a glycol ether and/or a hydroxylated compound and a potassium metal salt. The formulation of the reagent can be adjusted according to the conditions of the contaminated material. Effectiveness Dechlorination is potentially an effective and permanent technology for dechlorinating PCBs in soil, sludges, sediments, and oily wastes. Dechlorination is only effective for treating material contaminated with halogenated organic compounds, potentially effective for treating material contaminated with dioxins, furans, and pesticides, and ineffective for treating material contaminated with non-halogenated compounds. Available data indicate that dechlorination can be an effective treatment for the waste types identified at the six sites. The glycolate dehalogenation process has been tested at both pilot- and full-scale levels for the treatment of PCB-contaminated materials. PCB-contaminated soil was treated by glycolate dehalogenation from initial PCB levels of 100 ppm to levels of below 1 ppm at the Wide Beach Development site in Brant, New York (USAEC 1994). The BCD process has undergone treatability studies and pilot-scale testing on PCB-contaminated materials. The BCD process has been proven effective at treating PCB-contaminated sediments, soils, oils, and sludges. PCBs in contaminated liquids have been reduced by the BCD process to less than 1 ppm from initial levels as high as 300,000 ppm (EPA 1994a). Implementability After completion of appropriate treatability studies, this technology could be implemented. Dechlorination is typically used in combination with thermal desorption. Dechlorination reagents can either be sprayed on contaminated material before it enters a rotary-type thermal desorption unit to allow for dechlorination in the desorber, or the condensed liquids can be dechlorinated in a separate reactor. Equipment could be built to meet space requirements at the CTF. Both of the process options can be mobilized to the CTF, but once set up, the equipment cannot be easily mobilized. Particles of soil measuring more than 2 inches in diameter must be screened out before the material enters the reactor. High concentrations of metals will interfere with the BCD process unless additional sodium bicarbonate is added. Treated soil can be disposed of on site in most applications. Materials and equipment can all be supplied by the vendor. The average processing capacity of the dechlorination option varies based on waste type, but is generally 100 to 150 tons per day (EPA 1994a). Releases of contaminants to soil, groundwater, surface water, or air associated with this technology are unlikely to occur because treatment should be performed in an enclosed building. Cost The relative capital and O&M costs for dechlorination are medium. The cost of dechlorination depends on the recycle rates of the reagent used, the moisture content of the contaminated material, and the types of material treated. 3.3.4.2.6 Quicklime The quicklime treatment involves mixing one part contaminated soil or sludge with two or more parts of quicklime (anhydrous calcium oxide). Water is added to the mixture and stirred to hydrate the lime to form calcium hydroxide (known as "slaking") and convert the mixture to a thick slurry. The heat and very high pH of the slaked lime result in significant decreases in the PCB concentrations in the waste. This effect was initially observed while stabilizing soil with quicklime and was proposed as a remediation technique. Effectiveness The quicklime treatment destroys PCBs by dechlorination, hydroxylation, and formation of polychlorinated dibenzo-p-furan (PCDF). Therefore, quicklime treatment is not effective in treating PCB-contaminated material because the total PCB destruction is only a small fraction (no more than 5 percent) of the PCBs in the materials treated, because none of the PCBs are totally destroyed (mineralized), and because some treatment by-products such as PCDF are more toxic than PCBs. Unless the process is carried out in a totally enclosed structure, it could cause the release of about 80 percent of the original PCBs and PCB decomposition products into the atmosphere as vapor and particulates. Available research on the quicklime treatment is summarized in one publication (Einhaus and others 1991) that includes the original research report and the subsequent, detailed evaluation of the process conducted by RREL and the Environmental Monitoring Systems Laboratory (EMSL) of EPA's Office of Research and Development (ORD). This process has not been used in practice; therefore, only pilot plant data are available. Implementability The quicklime treatment is easy to implement because equipment and materials are readily available through numerous vendors. Implementation of the quicklime process would require heavy equipment at appropriate scale, but excavation, solids mixing, and water addition are standard processes for which many sizes of equipment are readily available. However, the quicklime process results in an increase of about three times the original volume of materials. The primary administrative barrier to this process is the requirement of 40 CFR, 761.60(e), stating that any "alternative method of destroying PCBs" such as this process must demonstrate a level of performance equivalent to incinerators or high-efficiency boilers. These requirements include numerous process controls and emissions of no more than 1 milligram per kilogram (mg/kg) of PCB in treated material. Also, as stated above, about 80 percent of the original PCBs and its decomposition products are emitted to the atmosphere in the quicklime process. However, releases of contaminants to air, soil, groundwater, or surface water associated with this technology are unlikely to occur because treatment should be performed in an enclosed building. In addition, the more quicklime used, the higher the pH of the treated waste. The treated waste is an aqueous liquid (slurry) that may therefore exhibit the characteristic of corrosivity (40 CFR 261.22). During the quicklime process study, pH of the treated material was not measured because the researchers stopped the chemical reactions by acidifying the slurry so that it could be analyzed (Einhaus and others 1991). Cost The relative capital and O&M costs for quicklime are medium. However, larger scale implementation and control of air emissions would result in a considerably higher cost. 3.3.4.2.7 Solidification/Stabilization The solidification and stabilization technology applies binders to soils, sludge, and liquid wastes contaminated with organic and inorganic compounds. Waste solidification involves the addition of a binding agent to the waste to form a solid material. Solidifying wastes improves its material handling characteristics and reduces permeability by reducing waste porosity and exposed surface area. Waste stabilization involves the addition of a binder to a waste to immobilize waste contaminants effectively. Binding agents are selected based on the characteristics of the waste to be treated. The most common binding agents for solidification/stabilization are cement, lime, natural pozzolans, fly ash, and a mixture of these additives. Commercial vendors have developed proprietary processes by adding special additives to common binders to provide better control of the solidification/stabilization product or to enhance specific chemical/physical properties of the treated waste. The mixing of the waste and binding agents can occur outside of the ground (ex situ) in continuous feed or batch operations. In ex situ applications, treatment usually begins with waste excavation. Waste containing large pieces of debris must be prescreened for removal of the debris. The waste is then placed into a high-shear mixer along with binding agents and water. The binding agents, soil, and water are mixed until all ingredients are blended into a pasty mixture. The resultant mixture can be poured into containers or molds for curing. The ultimate disposition of the treated soil can be either on or off site. Over 12 vendors currently offer commercially available solidification/stabilization technologies. The three vendor processes below are selected to illustrate the technology because they are typical solidification/stabilization processes and have been evaluated at Superfund sites as part of EPA's SITE program. HAZCON process -- The HAZCON process is a cement-based process in which the contaminated material is mixed with Portland cement, a patented additive called "Chloranan," and water. HAZCON offers several batch systems that can process 100 yd3 per hour. The systems consist of a feed aggregate bin where the waste feed is weighed, a cement feed bin, and a rotary drum mix tank. The feed and cement are combined and conveyed to a mix tank where water and additives are added. Various types of mixers can be used to achieve a homogeneous blend, including a screw blender, a pug mill, or ribbon blender. Typical ratios of waste to cement on a weight basis range from one to one to three to one. Typical ratios of waste to Chloranan range from ten to one to soil by weight. HAZCON also offers continuous mobile field blending units that can process up to 10 yd3 per hour of untreated soil. (EPA 1989) Soliditech process -- The Soliditech process incorporates a proprietary reagent, Urrichem, into a mixture of contaminated material and pozzolanic fly ash, kiln dust, or Portland cement. Contaminated materials are placed in a 10-yd3 mixer. Urrichem reagent is then added to the waste and thoroughly dispersed by blending. Pozzolan and water are added and blended with the waste mixture. The mix typically contains ratios by weight of two parts contaminated material, one part Portland cement, one-half part water, and one-fiftieth part Urrichem. Finally, the mixture is removed from the mixer and pumped or transported to containers for curing (EPA 1990d). Silicate Technology Corporation (STC) process -- The STC process utilizes two groups of proprietary silicate reagents: SOILSORB HM for treating inorganic waste and SOILSORB HC for treating organic waste. These two groups of reagents can be combined to treat waste containing both organic and inorganic contaminants. Contaminated material is loaded into a batch plant where it is weighed and silicate reagents are added. This mixture is conveyed to a pug mill mixer (or a ready-mix cement truck) where water is added and the moisture is thoroughly blended. Sludges are placed directly into the pug mill for addition of reagents and mixing. The treated material is then placed into molds for curing. Hardware for the treatment process includes processing and material handling equipment. With the exception of STC's liquid reagent metering equipment, conventional construction equipment can be used. The equipment typically has the capacity to treat up to 1,000 yd3 of contaminated material per day. (EPA 1993a) Effectiveness The solidification/stabilization technology has been demonstrated to be effective for immobilizing contaminants in soils and sludges containing heavy metals such as lead, nickel, and chromium. However, the solidification/stabilization technology is not an appropriate treatment alternative for VOCs. The solidification/stabilization technology tends to be effective in treating PCBs because of strong adsorption characteristics of PCBs to soil. This technology would reduce the mobility of PCBs but not its toxicity. Some evidence indicates that the excess hydroxides in pozzolanic materials are substituted on the biphenyl ring of PCBs, resulting in a dechlorination reaction. The dechlorination product would probably be less toxic than the parent biphenyl molecule. However, little substantive data on this topic are available. In general, solidification/stabilization is believed to be capable of successfully treating soils and sludges contaminated with PCBs. The effectiveness of solidification/stabilization to treat materials contaminated with PCBs should be measured by a suitable extraction procedure such as relevant procedures in portions of EPA Method 8270. Other leachability tests such as the toxicity characteristic leaching procedure (TCLP) may also be appropriate in addition to Method 8270. The selection of solidification/stabilization for treating wastes that contain semivolatile and nonvolatile organics requires the performance of a site- and waste-specific treatability study. The treatability studies must demonstrate a significant reduction in the concentration of contaminants of concern as determined through a total waste analysis (TWA) of the raw and treated waste. EPA considers a 90 to 99 percent reduction in contaminant concentration as measured by a TWA as significant. However, this percentage may vary depending on the effectiveness of the technology and the cleanup goals for the site. The solidification/stabilization technology has been proven in diverse situations. Stabilized masses have shown excellent strength and integrity in most situations; however, long-term effectiveness of treated soil is uncertain. Long-term management control may therefore be required. The solidification/stabilization technology using Portland cement has been used to treat PCB-contaminated soil at several sites, including some Superfund sites (for example, the Pepper Steel Alloy Superfund site in Florida and the Douglasville Superfund site in Pennsylvania). However, published performance data are limited. At the Pepper Steel Alloy Superfund site, approximately 48,000 yd3 of soil containing PCBs at concentrations ranging from 1.4 to 760 ppm were treated with cement and fly ash. Analysis of leachate from the solidified mass showed no PCBs at a detection limit of 1 ppb. Several waste characteristics could impact the effectiveness of the curing process. The expected high organic content of the municipal solid waste at the six sites may interfere with the bonding of the agents to the waste materials. Certain inorganic chemicals such as copper, lead, zinc, and sodium salts of arsenate, borate, phosphate, iodate, and sulfide may interfere with a cement-based solidification/stabilization process. Implementability The solidification/stabilization technology is well documented and has been accepted by regulatory agencies for use at Superfund sites. The solidification/stabilization technology is readily available through numerous vendors. Most binding agents and additives are also widely available. The equipment is fully transportable and typically a self-contained unit mounted on a flat-bed trailer; therefore, the equipment can be mobilized and demobilized quickly. The CTF contains sufficient space for the solidification/stabilization technology, which would need about 20,000 ft2 for the mixing unit, reagent storage bins, decontamination area, temporary product storage area, field trailers, and vehicle parking. Available equipment can typically process about 400 yd3 per day; therefore, 177,000 yd3 of PCB-contaminated soil, sediment, and sludge from the six sites could be processed within 2 years. A treatability study is required before full-scale remediation of the PCB-contaminated material at the six sites. The volume of treated material could increase by a large amount depending on the moisture content of the contaminated materials and the amount of pozzolanic materials used in the process. Typically, waste volume is increased by 10 to 30 percent. Regulations promulgated pursuant to TSCA do not recognize solidification/stabilization as an appropriate treatment for waste containing PCBs at levels above 50 ppm because solidification/ stabilization treatment does not meet the incinerator equivalency level of less than 2 ppm. To meet the TSCA regulation, the treated material should be disposed of in a chemical waste landfill. Cost The relative capital and O&M costs for solidification/stabilization are low. Costs vary greatly depending on contaminant and physical characteristics that affect the performance of the solidification/stabilization process. Summary of Physical/Chemical Treatment Process Options The three physical/chemical process options below will be retained for detailed analysis: Solvent extraction will be retained based on its widespread use and treatment effectiveness at Superfund sites and a variety of other sites. Reliable vendors of this technology are available, and the technology has successfully treated materials containing PCBs at the full-scale level on a limited basis. Dechlorination will be retained because of its proven effectiveness at Superfund sites and a variety of other sites. Dechlorination is an effective process option when combined with thermal desorption. It is also required to be retained by IC 13-7-16.5-9. Quicklime will also be retained for detailed analysis as required by IC 13-7-16.5-9, although its effectiveness has been disproved by studies subsequent to the enactment of IC 13-7-16.5-9. Oxidation and reduction process options were not retained for detailed analysis because the PCB-contaminated material needs to be converted to a slurry form that presents materials handling and staging problems. Therefore, oxidation and reduction are not easy to implement and the relative capital and O&M costs are high. Soil washing is potentially effective for the removal of PCBs from contaminated soil and sediment; however, it is not easily implementable because additional treatability studies are required before full-scale remediation can be conducted at the six sites. Therefore, soil washing was not retained for a detailed analysis. The solidification/stabilization process option was also not retained for a detailed analysis because its long-term effectiveness for reducing PCB mobility is uncertain; toxicity is not reduced; and the volume of waste is substantially increased, resulting in a significant cost increase. 3.3.4.3 Thermal Destruction Treatment Process Option One of three types of thermal destruction treatment process options retained for effectiveness, implementability, and cost screening is vitrification. The representative process option retained for evaluation is the plasma torch process, which is specified in IC 13-7-16.5-9. In the plasma torch process, PCB-contaminated material is introduced into a high-temperature heating chamber where contaminants are destroyed. A plasma torch used as the heat source creates intense heat that melts the waste, burns the PCBs, and produces a nonleachable vitrified slag rather than an ash, as in incineration. Therefore, the plasma torch process reduces the toxicity and mobility of the contaminants. Plasma torch processing encapsulates and binds inorganic compounds in the vitrified slag as evidenced by TCLP results from tests performed under EPA's SITE program. Exhaust gases are treated before venting to the atmosphere. The plasma torch derives its sustaining power from the interaction of a high-frequency magnetic field and ionized gas. Fast-moving ions and electrons collide with other atoms to produce ionization and intense thermal energy. The spectroscopic source, which is a long tail, emerges from the flame-shaped plasma that forms near the top of the torch and above the induction coils (Eschenbach 1993). The plasma contacts the contaminated material and produces extreme heat in the heating chamber, thus melting the material. Effectiveness The plasma torch process is potentially effective for treating PCB-contaminated soil, sludge, sediment, and solid waste. Temperatures in the plasma furnace of 1,400 to 1,700 ¿C ensure the complete breakdown of chemical compounds and impede the formation of other interfering compounds. The process is potentially capable of completely eliminating the toxicity of PCB-contaminated materials. Organic components are vaporized and decomposed by the intense heat of the plasma and are oxidized by the air used as the plasma gas before passing to the off-gas treatment system. Results from testing under EPA's SITE demonstration program indicate that the plasma torch technology can achieve a destruction and removal efficiency (DRE) of 99.9968 to 99.999 percent of chemicals similar to PCBs. Typically, the products of plasma torch are exhaust gases and a vitrified slag. Proper design of a gas or vapor recovery treatment system must be implemented to effectively destroy harmful vapors (EPA 1992a). Treatability studies are recommended to evaluate the effectiveness of the plasma torch process. Implementability With proper process and equipment design, the plasma torch process is technically feasible for treating PCB-contaminated soil, sludge, sediment, and solid waste. The plasma torch treatment facility can be designed and constructed to handle a capacity necessary for the treatment of the PCB-contaminated material. Mobile units are available for the plasma torch technology. However, the amount of PCB-contaminated material from the six sites requires a full-scale unit to treat the PCB-contaminated material. The CTF contains sufficient space for the plasma torch technology. Air quality requirements must be addressed for the stack emissions. The processed soil could be disposed of at a local solid waste disposal facility after detailed analysis to ensure acceptably low levels of PCBs and other potentially hazardous constituents. Because the solid treatment product is a vitrified slag, leaching is not anticipated. It should be noted, however, that the plasma torch process is not easy to implement because limited vendors with full-scale equipment and plasma torch experience are available. In addition, the plasma torch process has limited application to PCB-contaminated material. Retech, Inc., and Kennedy VanSaun are vendors that have developed and demonstrated the plasma torch process for treatment of contaminated soils (EPA 1992c). The plasma torch process methods must also be approved by local, state, and federal agencies. The plasma torch process is subject to similar permit requirements as incineration. Cost The relative capital and O&M costs for the plasma torch process are high. The capital cost consists basically of the cost of purchased equipment and installation. O&M costs consist of the costs of labor; materials, including fuel oil and chemicals; electrical and utility requirements; residual solid and waste disposal; taxes; insurance; and overhead. The operating cost depends in part on the nature of the feed and heat input. Summary of Thermal Destruction Process Option The plasma torch technology will be retained for further evaluation in this study as mandated by IC 13-7-16.5-9. 3.3.4.4 Thermal Desorption Treatment Process Option Only one of the thermal desorption treatment process options found to be potentially applicable to the six sites is high-temperature thermal desorption (HTTD). IC-13-7-16.5-9 requires that both the general HTTD process option and a specific HTTD process, the Desorption and Vaporization Extraction System (DAVES) process, be retained for detailed analysis. These processes are discussed below. HTTD processes use heat to physically separate (vaporize) contaminants from soils, sediments, sludges, and other media. The separated contaminants, water vapor, and particulates are collected and treated using conventional methods such as condensation, adsorption, or incineration. Condensed contaminants and other treatment residues are typically shipped off site for treatment and final disposal. High-temperature thermal desorbers can be divided into the classifications below (AAEE 1993): Direct-fired rotary desorbers - Waste material is passed through a rotating cylinder and heated by direct exchange with a support flame and/or combustion products. Typically, lifters are attached to the inside surface of the cylinder to enhance gas/solid contact. Indirect-fired rotary desorbers - The metal rotary shell is heated on the outside by the combustion of natural gas or propane. The hot shell indirectly heats the solids tumbling on the inside through conduction through the metal shell. A sweep gas is used to transfer the volatilized organics and water to the off-gas treatment system. Typically, lifters are attached to the inside surface of the cylinder to enhance gas/solid contact. Direct- or indirect-heated conveyor systems - Direct or indirect heat is applied to contaminated media transported through the system by screw, paddle, or mixing conveyors. Sources of direct heat include electric resistance heaters or radiant heaters above or imbedded in the conveyors. Indirect sources of heat typically include steam or heat transfer fluids recirculated in the hollow stems of screw conveyors. SoilTech ATP Systems, Inc. (SoilTech), Anaerobic Thermal Processor (ATP) system - The ATP is a specially designed rotary kiln containing four separate internal sections. The first three sections, the preheat, retort, and combustion zones, progressively raise the temperature of the waste to vaporize the contaminants. The treated solids are cooled in the fourth internal section, the cooling zone. Vaporized contaminants are removed from the system under vacuum. Another type of HTTD that does not fall into the general thermal desorption classification is the DAVES process developed by Recycling Sciences International, Inc. (RSI). The DAVES system directly heats wastes to separate both VOCs and SVOCs and volatile inorganic contaminants from soil, sludge, and sediment. Waste materials are fed into a fluidized bed reactor (vapor extractor) where the contaminants are volatilized at a relatively low fluidized bed temperature of about 320 ¿F. Hot turbulent air at about 1,000 to 1,400 ¿F containing 1 to 2 percent oxygen from a fuel-fired furnace directly contacts the waste material to vaporize the contaminants. The vaporized contaminants exit the reactor with the hot gas and are removed in gas and water treatment systems. Effectiveness Each type of thermal desorption configuration may potentially treat PCB-contaminated materials if the necessary temperatures are maintained; therefore, all types of HTTD systems will be considered in this report. Site specific treatability testing is needed to ensure that HTTD is effective for treating the contaminated materials at the six sites. HTTD is an effective technology for treating PCB-contaminated soil, sediment, and sludge such as those found at the six sites. HTTD has been used at full scale at several sites and has achieved reductions in PCB concentrations from greater than 10,000 to less than 2 mg/kg (EPA 1992d). HTTD can treat a wide range of media and contaminants. High moisture content wastes should be dewatered or dried to reduce heat requirements. Contaminated materials with high concentrations of organics should be blended before treatment. HTTD will not remove or treat wastes contaminated with metals. Little performance data are available to evaluate the effectiveness of the DAVES process for treating PCB-contaminated materials. Data available from limited treatability testing of PCB-contaminated harbor sediment using the full-scale DAVES process indicate that the system can potentially reduce PCB concentrations in wastes from about 200 to less than 2 ppm. High moisture content wastes should be dewatered or dried to reduce the heat requirements. Implementability HTTD is a readily implementable technology. Many vendors provide HTTD systems, and most of the systems are transportable. HTTD equipment typically can be shipped in over-the-road trailers and set up on site. The CTF contains sufficient space for the HTTD system. HTTD systems are available that can treat over 200 tons of soil per day. A number of Superfund sites, including the Waukegan Harbor Superfund site in Waukegan, Illinois, and the Re-Solve Superfund Site in North Dartmouth, Massachusetts, have been remediated using HTTD systems. Currently, about 25 commercially available vendors offer HTTD technologies. A full-scale DAVES treatment system has been constructed and is currently being stored in Arizona. DAVES equipment can be shipped in over-the-road trailers and set up on site. The CTF contains sufficient space for the DAVES process, which requires about 5,500 ft2 for equipment layout. Contaminated materials must be screened to remove rocks and debris greater than 1 inch in diameter. The system is designed to nominally treat 8.5 tons per hour; however, RSI reports that units can be designed and constructed capable of treating 100 tons per hour. The DAVES process has never been used to remediate a Superfund site. Releases of contaminants to soil, groundwater, or surface water associated with these systems are unlikely to occur because treatment should be performed in an enclosed building. Adequate controls for preventing air releases are determined from the HTTD and DAVES systems during the design stage based on types of wastes and contaminants treated. Cost The relative capital and O&M costs for HTTD and DAVES are medium. The O&M costs for HTTD and DAVES primarily depend on the moisture content and waste type being treated. Summary of Thermal Desorption Process Options In accordance with IC 13-7-16.5-9, the HTTD and DAVES processes have been retained for detailed analysis. 3.3.4.5 Off-Site Commercial Treatment Process Option The only type of off-site commercial treatment process option retained for effectiveness, implementability, and cost screening is treatment in a commercial TSCA incinerator. Under this option, PCB-contaminated material is transported by rail and truck to an off-site, commercial, TSCA-approved incineration facility for treatment and disposal. The off-site, commercial TSCA incinerator is capable of destroying PCBs in the contaminated material. Currently, about five off-site commercial incineration facilities are capable of receiving contaminated material from the six sites. The selection of the specific commercial incinerator used to treat the contaminated material should be based primarily on transportation and treatment cost considerations. Effectiveness The TSCA incinerator is effective for destroying PCB-contaminated soil, sludge, sediment, solid waste, capacitors, lagoon water, and pipes; therefore, the TSCA incinerator would be effective for treating the PCB-contaminated materials at the six sites. Long-term risks currently associated with the sites would be minimized by removing all PCB-contaminated material from each contaminated site. The TSCA incinerator is effective for reducing mobility, toxicity, and volume of PCBs in the contaminated material at the six sites. Additionally, all treatment residues could be disposed of outside of the Bloomington area. TSCA-approved incinerators have a DRE of 99.9999 percent. No performance data are required for this process option because a commercial TSCA incinerator would be used that is already permitted. Implementability Five TSCA incinerators are currently capable of treating PCB-contaminated materials from the six sites. The nearest TSCA-approved incinerator facility is about 620 miles from the sites. The time required for completion of this option depends on the available capacity of the commercial incinerators. Adequate materials, equipment, and skilled workers are available to implement the technology (PRC 1995a). Four potential sites could be used as materials handling and transfer station locations. They include (1) the Asea Brown Boveri, Inc. (ABB), site in Bloomington, Indiana; (2) the Lemon Lane Landfill site; (3) the Neal's Landfill site; and (4) the Fell Iron and Metal site. Neal's Landfill is the only site not accessible to rail service. The ABB site has a railcar loading ramp already in place. The off-site PCB incineration facilities proposed under this option are RCRA- and TSCA-permitted. Regulatory permits may also be required for air emissions, discharge to surface water, and waste transportation. Cost The relative capital costs for an off-site commercial TSCA incinerator are high. No O&M costs would be incurred after all the PCB-contaminated material has been removed from the sites. Summary of Off-Site Commercial Treatment Process Option The off-site TSCA incinerator process option is retained for detailed analysis. This process option provides a high degree of protectiveness and, because the incinerators are already permitted, can be readily implemented. 3.3.4.6 In Situ Biological Treatment Process Option One of three types of the biological treatment process option that is potentially applicable to the six sites is in situ biological treatment. IC-13-7-16.5-9 requires in situ biological treatment be retained for detailed analysis. This process is discussed below. During in situ biological treatment, the activity of naturally-occurring microorganisms is stimulated in soils and sludges to enhance biological degradation of organic contaminants. Microbial activity in the contaminated material is stimulated by applying nutrients and other amendments and by providing oxygen for aerobic treatment. Biological treatment of highly-chlorinated PCB congeners, such as those presen